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US4075808A Expired / Lapsed US ⏱️ 0.0 years remaining

Building construction system using mortar-less modular building block elements

Assignee: Individual
•
Filing: 1976-04-28
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Granted: 1978-02-28
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Expires: 1996-04-28
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Abstract

Abstract A building construction modular system utilizing interlocking building blocks made of aggregate material and having opposite side faces vertically and horizontally offset from the main body portion of the block. A structure, such as a wall, is erected by laying superimposed horizontal courses of vertically interlocked blocks, the blocks of a course being interlockingly supported by the blocks of the subjacent course. Each block element is provided with a vertically disposed passage or aperture and with a vertically directed recess at each lateral end of the block where it interlocks with an adjoining block element and the integrally formed transverse walls joining the side faces of each block are appropriately apertured such that, after the wall has been erected, cement is poured into the block structure from the tops of the blocks on the upper course, so as to flow vertically and horizontally through the passages and apertures within the blocks. Once set, the cement forms a lattice disposed inside the blocks, which strongly adheres to the interior surface of the blocks and rigidly holds the blocks in position. If so required, reinforcing metal rods or other elements are disposed horizontally and vertically through the passages prior to pouring the cement. The offset end faces of the blocks provide effective dams preventing the seepage of the liquid cement to the outside surface of the wall. The invention further contemplates appropriate corner blocks, wall end blocks, and interior wall connecting blocks, such that a complete system of modular element construction is provided by the invention.

Inventors

  • 👤 Sanford Pearlman

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 10:59
CPC Classifications
E; E04; E04B; E04B2/00; E04B2/02; E04B2/42; E04B2/54; E04B2002/0202; E04B2002/0204; E04B2002/0206

Claims Analysis

Total Claims: 23
Claim 1
Independent Claim 298 words
A modular system of building construction comprising full blocks, half blocks, adaptor blocks, wall end blocks, corner blocks and wall junction blocks, each consisting of an interlocking block element comprising a main body portion vertically offset a predetermined substantially constant amount relative to a pair of opposed side slab portions integrally formed with said main body portion, said side slab portions being substantially mutually parallel and of equal dimensions, said main body portions being horizontally offset at least at one lateral end thereof relative to said side slab portions, whereby a plurality of said block elements are horizontally and vertically interlocked by overlapping stepped joints in surface to surface engagement when laid end to end in superimposed courses, each of said stepped joints being defined relative to a block element by at least a pair of edge surfaces disposed substantially one at right angle to the other, said main body portion of each block element being hollow and provided with at least one recess extending vertically from upper face to lower face of said main body portion and open to at least one lateral end of said body portion, said recess continuously extending horizontally and vertically behind said overlapping stepped joints and being adapted to receive mortar or cement poured within said wall structure for uniting each of said block elements with each other by allowing said concrete or cement to flow vertically and horizontally within said wall structure only and to set to a solid from whereby set mortar or cement is present within said wall structure behind each horizontal and vertical overlapping stepped joint forming an uninterrupted moisture, heat and wind barrier and said overlapping stepped joints forming a dam preventing seepage of mortar or cement through said joints to the exterior of said wall structure.
Claim 2
Dependent Claim 298 words
A modular system of building construction comprising full blocks, half blocks, adaptor blocks, wall end blocks, corner blocks and wall junction blocks, each consisting of an interlocking block element comprising a main body portion vertically offset a predetermined substantially constant amount relative to a pair of opposed side slab portions integrally formed with said main body portion, said side slab portions being substantially mutually parallel and of equal dimensions, said main body portions being horizontally offset at least at one lateral end thereof relative to said side slab portions, whereby a plurality of said block elements are horizontally and vertically interlocked by overlapping stepped joints in surface to surface engagement when laid end to end in superimposed courses, each of said stepped joints being defined relative to a block element by at least a pair of edge surfaces disposed substantially one at right angle to the other, said main body portion of each block element being hollow and provided with at least one recess extending vertically from upper face to lower face of said main body portion and open to at least one lateral end of said body portion, said recess continuously extending horizontally and vertically behind said overlapping stepped joints and being adapted to receive mortar or cement poured within said wall structure for uniting each of said block elements with each other by allowing said concrete or cement to flow vertically and horizontally within said wall structure only and to set to a solid from whereby set mortar or cement is present within said wall structure behind each horizontal and vertical overlapping stepped joint forming an uninterrupted moisture, heat and wind barrier and said overlapping stepped joints forming a dam preventing seepage of mortar or cement through said joints to the exterior of said wall structure.
Claim 3
Dependent Claim 55 words
The modular system of claim 1 wherein said full block and said half blocks each have said main body portion projecting relative to said side slab portions at a lateral end of said block and recessed relative to said side slab portions at the other lateral end of said block of a substantially equal distance.
Claim 4
Dependent Claim 32 words
The modular system of claim 1 wherein at least one of said adaptor blocks has said main body portion projecting of a substantially equal distance at each lateral end of said block.
Claim 5
Dependent Claim 32 words
The modular system of claim 1 wherein at least one of said adaptor blocks has said main body portion recessed of a substantially equal distance at each lateral end of said block.
Claim 6
Dependent Claim 25 words
The modular system of claim 1 wherein said wall end blocks each have a lateral end uninterrupted wall portion closing said recess on one side.
Claim 7
Dependent Claim 80 words
The modular system of claim 1 wherein said corner blocks each have a lateral end uninterrupted wall portion closing said recess on one side, a section removed from one of said opposed side slab portions proximate said lateral end wall portion of a width corresponding to the width of said main body portion and a cut-out section removed from the top and bottom of said main body portion corresponding to said section removed from one of said side slab portions.
Claim 8
Dependent Claim 65 words
The modular system of claim 1 wherein said wall junction blocks each have an uninterrupted wall disposed at a longitudinal end, a recess disposed at the other longitudinal end, and a recess disposed at a portion of each lateral end, said recesses being formed by said main body portion offset relative to said side slab portions for engagement with the lateral ends of adjoining blocks.
Claim 9
Dependent Claim 288 words
Interlocking block elements for erecting a wall structure having overlapping mortar-less joints, each of said interlocking block elements comprising a main body portion vertically offset of a predetermined substantially constant amount relative to a pair of opposed side slab portions integrally formed with said main body portion, said side slab portions being substantially mutually parallel and of equal dimensions, said main body portion being horizontally offset at least at one lateral end thereof relative to said side slab portions, whereby a plurality of said block elements are horizontally and vertically interlocked by overlapping stepped joints in surface to surface engagement when laid end to end in superimposed courses, each of said stepped joints being defined relative to a block element by at least a pair of edge surfaces disposed substantially one at right angle to the other, said main body portion of each block element being hollow and provided with at least one recess extending vertically from upper face to lower face of said main body portion and open to at least one lateral end of said body portion, said recess continuously extending horizontally and vertically behind said overlapping stepped joints and being adapted to receive mortar or cement poured within said wall structure for uniting each of said block elements with each other by allowing said concrete or cement to flow vertically and horizontally within said wall structure only and to set to a solid form whereby set mortar or cement is present within said wall structure behind each horizontal and vertical overlapping stepped joint forming an uninterrupted moisture, heat and wind barrier and said overlapping stepped joints forming a dam preventing seepage of mortar or cement through said joints to the exterior of said wall structure.
Claim 10
Dependent Claim 288 words
Interlocking block elements for erecting a wall structure having overlapping mortar-less joints, each of said interlocking block elements comprising a main body portion vertically offset of a predetermined substantially constant amount relative to a pair of opposed side slab portions integrally formed with said main body portion, said side slab portions being substantially mutually parallel and of equal dimensions, said main body portion being horizontally offset at least at one lateral end thereof relative to said side slab portions, whereby a plurality of said block elements are horizontally and vertically interlocked by overlapping stepped joints in surface to surface engagement when laid end to end in superimposed courses, each of said stepped joints being defined relative to a block element by at least a pair of edge surfaces disposed substantially one at right angle to the other, said main body portion of each block element being hollow and provided with at least one recess extending vertically from upper face to lower face of said main body portion and open to at least one lateral end of said body portion, said recess continuously extending horizontally and vertically behind said overlapping stepped joints and being adapted to receive mortar or cement poured within said wall structure for uniting each of said block elements with each other by allowing said concrete or cement to flow vertically and horizontally within said wall structure only and to set to a solid form whereby set mortar or cement is present within said wall structure behind each horizontal and vertical overlapping stepped joint forming an uninterrupted moisture, heat and wind barrier and said overlapping stepped joints forming a dam preventing seepage of mortar or cement through said joints to the exterior of said wall structure.
Claim 11
Dependent Claim 31 words
The block element of claim 8 wherein said main body portion has said recess at one lateral end and the other lateral end is closed by an integral solid wall portion.
Claim 12
Dependent Claim 73 words
The block element of claim 8 wherein said main body portion has said recess at each lateral end thereof, a transverse wall portion extending from side to side being disposed between said end recesses, said transverse wall portion having a cut-out section at the top and bottom for providing a passage between said recesses for said mortar or cement poured within said wall structure for forming said uniterrupted moisture, heat and wind barrier.
Claim 13
Dependent Claim 95 words
The block element of claim 8 wherein said main body portion has said recess at each lateral end thereof, a pair of transverse wall portions extending from side to side being disposed between said end recesses and said transverse wall portions being disposed apart from each other such as to define a vertical intermediate recess, said transverse wall portions having each a cut-out section at the top and bottom for providing a passage between said recesses for said mortar or cement poured within said wall structure for forming said uninterrupted moisture, heat and wind barrier.
Claim 14
Dependent Claim 79 words
The block element of claim 9 further comprising at least one transverse wall portion extending from side to side disposed apart from said end wall portion, said end wall portion and said transverse wall portion defining a vertical intermediate recess, said transverse wall portion having a cut-out section at the top and bottom for providing a passage between said recesses for said mortar or cement poured within said wall structure for forming said uninterrupted moisture, heat and wind barrier.
Claim 15
Dependent Claim 49 words
The block element of claim 12 further comprising a pair of vertical parallel grooves formed on the exterior surface of said side slab portions, said grooves being adapted to accept the projecting ends of the main body portion of a block element abutting one of said side slab portions.
Claim 16
Dependent Claim 42 words
The block element of claim 12 further comprising a recess on the exterior surface of at least one of said slab portions adapted to accept the projecting ends of the main body portion of a block element abutting said side slab portion.
Claim 17
Dependent Claim 31 words
The block element of claim 14 wherein a cut-out section is removed from the top and bottom of said main body portion corresponding to said recess in said side slab portion.
Claim 18
Dependent Claim 36 words
The block element of claim 8 further comprising a stepped upper and lower edge on said side slab portion, said stepped lower edge of each block element mating the stepped upper edge of another block element.
Claim 19
Dependent Claim 27 words
The block element of claim 10 wherein said main body portion is recessed relative to said side slab portion at both lateral ends of said block element.
Claim 20
Dependent Claim 27 words
The block element of claim 11 wherein said main body portion is recessed relative to said side slab portions at both lateral ends of said block element.
Claim 21
Dependent Claim 26 words
The block element of claim 10 wherein said main body portion projects relative to said side slab portions at both lateral ends of said block element.
Claim 22
Dependent Claim 26 words
The block element of claim 11 wherein said main body portion projects relative to said side slab portions at both lateral ends of said block element.
Claim 23
Dependent Claim 44 words
The block element of claim 11 wherein said main body portion projects relative to said side slab portions at one lateral end of said block element and is recessed relative to said side slab portions at the other lateral end of said block element.

References Cited (Backward Citations)

US1892605A Cited
US2684589A Cited
US2687034A Cited
US3222830A Cited
US3410044A Cited
US3717967A Cited
US3895148A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-02-27 1981-08-29 1982-02-28 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-02-27 1985-08-29 1986-02-28 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-02-27 1989-08-29 1990-02-28 $7700.00 Window Closed / Lapsed

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