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US4075244A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for preparing methacrylic acid

Assignee: Nippon Shokubai Co Ltd
•
Filing: 1976-10-26
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Granted: 1978-02-21
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Expires: 1996-10-26
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Abstract

Abstract A process for the preparation of methacrylic acid which comprises reacting methacrolein with molecular oxygen in the vapor phase in the presence of an oxidation catalyst composition having the following empirical formula Mo.sub.a P.sub.b V.sub.c L.sub.d M.sub.e O.sub.f wherein L is at least one element selected from the group consisting of Rb, Cs and K; M is at least one element selected from the group consisting of Sr, Zn, Cd, Nb, B, Pb, and W; and a, b, c, d, e and f each represent the number of atoms of each element; the atomic ratio of a:b:c:d:e is 12:0.1-8:0.1-8:0.1-8:0-6; and f is the number of oxygen atoms determined by the valence requirement of the other elements present.

Inventors

  • 👤 Shinichi Akiyama
  • 👤 Haruhisa Yamamoto

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 20:56
CPC Classifications
B; B01; B01J; B01J23/00; B01J23/002; B01J27/00; B01J27/14; B01J27/186; B01J27/195; B01J27/198; B01J27/199; C; C07; C07C; C07C51/00; C07C51/16; C07C51/21; C07C51/25; C07C51/252; B01J2523/00

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 165 words
A process for the preparation of methacrylic acid which comprises reacting methacrolein with molecular oxygen in the vapor phase in the presence of an oxidation catalyst composition consisting essentially of a catalytic oxide of molybdenum (Mo), phosphorous (P), vanadium (V), at least one of rubidium (Rb), cesium (Cs), or potassium (K), and optionally at least one of strontium (Sr), zinc (Zn), cadmium (Cd), niobium (Nb), boron (B), lead (Pb) or tungsten (W), said catalyst composition having the following empirical formula: Mo.sub.a P.sub.b V.sub.c L.sub.d M.sub.e O.sub.f wherein L is at least one element selected from the group consisting of Rb, Cs and K; M is at least one element selected from the group consisting of Sr, Zn, Cd, Nb, B, Pb, and W; and a, b, c, d, e, and f each represent the number of atoms of each element; the atomic ratio of a:b:c:d:e is 12:0.1-8:0.1-8:0.1-8:0.6; and f is the number of oxygen atoms determined by the valence requirement of the other elements present.
Claim 2
Dependent Claim 165 words
A process for the preparation of methacrylic acid which comprises reacting methacrolein with molecular oxygen in the vapor phase in the presence of an oxidation catalyst composition consisting essentially of a catalytic oxide of molybdenum (Mo), phosphorous (P), vanadium (V), at least one of rubidium (Rb), cesium (Cs), or potassium (K), and optionally at least one of strontium (Sr), zinc (Zn), cadmium (Cd), niobium (Nb), boron (B), lead (Pb) or tungsten (W), said catalyst composition having the following empirical formula: Mo.sub.a P.sub.b V.sub.c L.sub.d M.sub.e O.sub.f wherein L is at least one element selected from the group consisting of Rb, Cs and K; M is at least one element selected from the group consisting of Sr, Zn, Cd, Nb, B, Pb, and W; and a, b, c, d, e, and f each represent the number of atoms of each element; the atomic ratio of a:b:c:d:e is 12:0.1-8:0.1-8:0.1-8:0.6; and f is the number of oxygen atoms determined by the valence requirement of the other elements present.
Claim 3
Dependent Claim 14 words
The process of claim 1, wherein the reaction temperature is 300° to 500° C.
Claim 4
Dependent Claim 14 words
The process of claim 1, wherein the source of the molecular oxygen is air.
Claim 5
Dependent Claim 16 words
The process of claim 1, wherein an inert diluent gas is introduced into the reaction zone.
Claim 6
Dependent Claim 20 words
The process of claim 1, wherein the catalyst is diluted with an inert diluent or supported on an inert carrier.
Claim 7
Dependent Claim 13 words
The process of claim 1, wherein the atomic ratio of a:b:c:d:e is 12:0.3-5:0.3-5:0.3-5:0-3.
Claim 8
Dependent Claim 9 words
The process of claim 1, wherein L is Rb.
Claim 9
Dependent Claim 9 words
The process of claim 1, wherein L is Cs.
Claim 10
Dependent Claim 9 words
The process of claim 1, wherein L is K.
Claim 11
Dependent Claim 13 words
The process of claim 1, wherein the atomic ratio of a:b:c:d:e is 12:0.3-5:0.3-5:0.3-5:0.05-3.
Claim 12
Dependent Claim 9 words
The process of claim 10 wherein M is Sr.
Claim 13
Dependent Claim 9 words
The process of claim 10 wherein M is Zn.
Claim 14
Dependent Claim 9 words
The process of claim 10 wherein M is Cd.
Claim 15
Dependent Claim 9 words
The process of claim 10 wherein M is Pb.
Claim 16
Dependent Claim 9 words
The process of claim 10 wherein M is Nb.
Claim 17
Dependent Claim 9 words
The process of claim 10 wherein M is B.
Claim 18
Dependent Claim 9 words
The process of claim 10 wherein M is W.

References Cited (Backward Citations)

US3865873A Cited
US3795703A Cited
US3925464A Cited
US3857796A Cited
US3875220A Cited
US3976688A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-02-20 1981-08-22 1982-02-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-02-20 1985-08-22 1986-02-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-02-20 1989-08-22 1990-02-21 $7700.00 Window Closed / Lapsed

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