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US3976688A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for preparing unsaturated carboxylic acids

Assignee: Nippon Shokubai Co Ltd
•
Filing: 1974-11-14
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Granted: 1976-08-24
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Expires: 1994-11-14
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Abstract

Abstract A process for the preparation of an unsaturated carboxylic acid which comprises reacting an unsaturated aldehyde with molecular oxygen in the vapor phase in the presence of an oxidation catalyst composition having the following empirical formula Mo.sub.a P.sub.b L.sub.c T.sub.d O.sub.e wherein L is at least one element selected from the group consisting of Rb, Cs and K; T is at least one element selected from the group consisting of Ba, Cd, W, Bi, Nb, B, Pb and Pd; and a, b, c, d, and e each represent the number of atoms of each element; the atomic ratio of a:b:c:d is 12:0.1-8:0.1-8:0.1-8 and e is the number of oxygen atoms determined by the valence requirement of the other elements present.

Inventors

  • 👤 Shinichi Akiyama
  • 👤 Haruhisa Yamamoto

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 22:15
CPC Classifications
B; B01; B01J; B01J27/00; B01J27/14; B01J27/186; B01J23/00; B01J23/16; B01J23/24; B01J23/28; B01J23/31; C; C07; C07C; C07C51/00; C07C51/16; C07C51/21; C07C51/25; C07C51/252

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 171 words
A process for the preparation of an unsaturated carboxylic acid which comprises reacting an unsaturated aldehyde selected from acrolein and methacrolein with molecular oxygen in the vapor phase in the presence of an oxidation catalyst composition consisting essentially of a catalytic oxide of molybdenum, phosphorus, at least one element selected from the group consisting of rubidium, cesium and potassium, and at least one element selected from the group consisting of barium, cadmium, tungsten, bismuth, niobium, boron, lead and palladium, the catalyst composition having the following empirical formula Mo.sub.a P.sub.b L.sub.c T.sub.d O.sub.e wherein L is at least one element selected from the group consisting of Rb, Cs and K; T is at least one element selected from the group consisting of Ba, Cd, W, Bi, Nb, B, Pb and Pd; and a, b, c, d and e each represent the number of atoms of each element: the atomic ratio of a:b:c:d is 12:0.1-8:0.1-8:0.1-8 and e is the number of oxygen atoms determined by the valence requirement of the other elements present.
Claim 2
Dependent Claim 171 words
A process for the preparation of an unsaturated carboxylic acid which comprises reacting an unsaturated aldehyde selected from acrolein and methacrolein with molecular oxygen in the vapor phase in the presence of an oxidation catalyst composition consisting essentially of a catalytic oxide of molybdenum, phosphorus, at least one element selected from the group consisting of rubidium, cesium and potassium, and at least one element selected from the group consisting of barium, cadmium, tungsten, bismuth, niobium, boron, lead and palladium, the catalyst composition having the following empirical formula Mo.sub.a P.sub.b L.sub.c T.sub.d O.sub.e wherein L is at least one element selected from the group consisting of Rb, Cs and K; T is at least one element selected from the group consisting of Ba, Cd, W, Bi, Nb, B, Pb and Pd; and a, b, c, d and e each represent the number of atoms of each element: the atomic ratio of a:b:c:d is 12:0.1-8:0.1-8:0.1-8 and e is the number of oxygen atoms determined by the valence requirement of the other elements present.
Claim 3
Dependent Claim 11 words
The process of claim 1, wherein the unsaturated aldehyde is acrolein.
Claim 4
Dependent Claim 11 words
The process of claim 1, wherein the unsaturated aldehyde is methacrolein.
Claim 5
Dependent Claim 13 words
The process of claim 1, wherein the reaction temperature is 300° to 500°C.
Claim 6
Dependent Claim 13 words
The process of claim 1, wherein the source of molecular oxygen is air.
Claim 7
Dependent Claim 16 words
The process of claim 1, wherein an inert diluent gas is introduced into the reaction zone.
Claim 8
Dependent Claim 20 words
The process of claim 1, wherein the catalyst is diluted with an inert diluent or supported on an inert carrier.
Claim 9
Dependent Claim 13 words
The process of claim 1, wherein the atomic ratio of a:b:c:d is 12:0.3-5:0.3-5:0.3-5.
Claim 10
Dependent Claim 9 words
The process of claim 1, wherein L is Rb.
Claim 11
Dependent Claim 9 words
The process of claim 1, wherein L is Cs.
Claim 12
Dependent Claim 9 words
The process of claim 1, wherein L is K.
Claim 13
Dependent Claim 9 words
The process of claim 1 wherein T is Ba.
Claim 14
Dependent Claim 9 words
The process of claim 1 wherein T is Cd.
Claim 15
Dependent Claim 9 words
The process of claim 1 wherein T is Pd.
Claim 16
Dependent Claim 17 words
The process of claim 1 wherein said catalyst contains both Rb and Cs and T is Cd.
Claim 17
Dependent Claim 16 words
The process of claim 1 wherein said catalyst contains Ba and Cd and L is Rb.

References Cited (Backward Citations)

US3865873A Cited
US3795703A Cited
US3875220A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1979-08-24 1980-02-23 1980-08-24 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1983-08-24 1984-02-23 1984-08-24 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1987-08-24 1988-02-23 1988-08-24 $7700.00 Window Closed / Lapsed

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