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US4072636A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for preparing smoke-retardant polyisocyanurate foam

Assignee: Mitsubishi Chemical Corp
•
Filing: 1976-03-03
•
Granted: 1978-02-07
•
Expires: 1996-03-03
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Abstract

Abstract In a process for preparing a smoke-retardant polyisocyanurate foam by reacting an organic polyisocyanate in the presence of a blowing agent and an isocyanate-trimerization catalyst, an improvement is characterized in that the reaction is conducted in the presence of an organosilicate having the formula Si(OR)4 or RnSi(OR')4-n wherein R and R' are the same or different and represent aliphatic, alicyclic and aromatic hydrocarbon groups having 1-12 carbon atoms or substituted derivatives thereof and n is an integer of 1 to 3.

Inventors

  • 👤 Kaneyoshi Ashida
  • 👤 Masaaki Ohtani
  • 👤 Shoichi Ohkubo

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 09:09
CPC Classifications
C; C08; C08J; C08J9/00; C08J9/0014; C08J9/0042; C08G; C08G18/00; C08G18/02; C08G18/022; C08J2379/00; C08J2379/04; Y; Y10; Y10S; Y10S521/00; Y10S521/902

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 95 words
In a process for preparing a smoke-retardant polyisocyanurate foam by reacting an organic polyisocyanate in the presence of a blowing agent and an isocyanate-trimerization catalyst, an improvement characterized in that the reaction is conducted in the presence of from 0.7 to 1.5 wt. %, as Si, of an organosilicate having the formula Si(OR) 4 or R n Si(OR') 4-n wherein R and R' are the same or different and represent aliphatic, alicyclic and aromatic hydrocarbon groups having 1 - 12 carbon atoms or substituted derivatives thereof and n is an integer of 1 to 3.
Claim 2
Dependent Claim 95 words
In a process for preparing a smoke-retardant polyisocyanurate foam by reacting an organic polyisocyanate in the presence of a blowing agent and an isocyanate-trimerization catalyst, an improvement characterized in that the reaction is conducted in the presence of from 0.7 to 1.5 wt. %, as Si, of an organosilicate having the formula Si(OR) 4 or R n Si(OR') 4-n wherein R and R' are the same or different and represent aliphatic, alicyclic and aromatic hydrocarbon groups having 1 - 12 carbon atoms or substituted derivatives thereof and n is an integer of 1 to 3.
Claim 3
Dependent Claim 36 words
The process according to claim 1, wherein an organosilicate having the formula Si(OR) 4 is added in an amount of 0.7-1.5 wt. % as Si derived from the organosilicate relative to the weight of the foam.
Claim 4
Dependent Claim 37 words
The process according to claim 1, wherein an organosilicate having the formula R Si(OR') 3 is added in an amount of 0.7-1.5 wt. % as Si derived from the organosilicate relative to the weight of the foam.
Claim 5
Dependent Claim 29 words
The process according to claim 1, wherein an organic polyisocyanate which is produced by reacting phosgene with a condensation product of aniline and formaldehyde is used as the polyisocyanate.
Claim 6
Dependent Claim 71 words
The process according to claim 1, wherein a modified polyisocyanate which is produced by reacting a polyisocyanate with a modifier selected from the group consisting of polyether polyols, polyester polyols, polyepoxides, polyester amides, polyamines, polycarboxylic acids, liquid diene polymers having terminal hydroxyl groups, oils and fats having hydroxy groups and phenol resin prepolymers, is used as the polyisocyanate, and wherein the equivalent ratio of NCO groups to the modifier is 5-20.
Claim 7
Dependent Claim 28 words
The process according to claim 1, wherein the organosilicate is admixed with the isocyanate trimerization catalyst, and this mixture is admixed with this polyisocyanate and the blowing agent.
Claim 8
Dependent Claim 29 words
The process according to claim 1, wherein the organosilicate is admixed with the isocyanate-trimerization catalyst, the blowing agent and other additives and this mixture is admixed with the polyisocyanate.
Claim 9
Dependent Claim 33 words
The process according to claim 1, wherein the organosilicate is Si(OR) 4 or RSi (OR') 3 in which R and R' are both an aliphatic hydrocarbon groups having 2 to 5 carbon atoms.
Claim 10
Dependent Claim 70 words
A polyisocyanurate foam which contains an organosilicate having the formula Si(OR) 4 or R n Si(OR') 4-n wherein R and R' are the same or different and represent aliphatic, alicyclic and aromatic hydrocarbon groups having 1 - 12 carbon atoms or substituted derivatives thereof and n is an integer of 1-3, in an amount of 0.7-1.5 wt.% as Si derived from the organosilicate relative to the weight of the foam.
Claim 11
Dependent Claim 70 words
A polyisocyanurate foam which contains an organosilicate having the formula Si(OR) 4 or R n Si(OR') 4-n wherein R and R' are the same or different and represent aliphatic, alicyclic and aromatic hydrocarbon groups having 1 - 12 carbon atoms or substituted derivatives thereof and n is an integer of 1-3, in an amount of 0.7-1.5 wt.% as Si derived from the organosilicate relative to the weight of the foam.
Claim 12
Dependent Claim 27 words
The polyisocyanurate foam according to claim 9, wherein the organosilicate is Si(OR) 4 in which R is an aliphatic hydrocarbon group having 1 - 12 carbon atoms.
Claim 13
Dependent Claim 20 words
The polyisocyanurate foam according to claim 9, wherein the organosilicate is Si(OR) 4 , RSi (OR') 3 or mixtures thereof.
Claim 14
Dependent Claim 32 words
The polyisocyanurate foam according to claim 11, wherein R and R' are the same or different and both are aliphatic hydrocarbon groups having 1 - 12 carbon atoms or substituted derivatives thereof.
Claim 15
Dependent Claim 25 words
The polyisocyanurate foam according to claim 10, wherein R is an aliphatic hydrocarbon group having 2 to 5 carbon atoms or a substituted derivative thereof.

References Cited (Backward Citations)

US3050477A Cited
US3718612A Cited
US3900506A Cited
US3935133A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-02-06 1981-08-08 1982-02-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-02-06 1985-08-08 1986-02-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-02-06 1989-08-08 1990-02-07 $7700.00 Window Closed / Lapsed

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