Claims Analysis
Total Claims: 11
Claim 1
Independent Claim
163 words
A method of forming forged socket wrenches devoid of machining operations including the steps of: a. establishing solid metal billet having a predetermined volume, said billet having an extended dimension in a longitudinal direction; b. squaring opposing longitudinal ends of said billet to form a pair of opposing substantially parallel planar faces being substantially normal to said longitudinal direction; c. inserting said squared billet within an internal cavity of a female die having a through opening and adapted to form a taper on at least a portion of an external surface of said metal billet; d. locating a first solid male die partially within said internal cavity tapered portion, said first male die having a cross-sectional area less than said female die through opening cross-sectional area; and, e. longitudinally impacting a second end of said metal billet with a second male die to form a first socket recess, said billet being extruded around said first male die to form a second socket recess.
Claim 2
Independent Claim
163 words
A method of forming forged socket wrenches devoid of machining operations including the steps of: a. establishing solid metal billet having a predetermined volume, said billet having an extended dimension in a longitudinal direction; b. squaring opposing longitudinal ends of said billet to form a pair of opposing substantially parallel planar faces being substantially normal to said longitudinal direction; c. inserting said squared billet within an internal cavity of a female die having a through opening and adapted to form a taper on at least a portion of an external surface of said metal billet; d. locating a first solid male die partially within said internal cavity tapered portion, said first male die having a cross-sectional area less than said female die through opening cross-sectional area; and, e. longitudinally impacting a second end of said metal billet with a second male die to form a first socket recess, said billet being extruded around said first male die to form a second socket recess.
Claim 3
Dependent Claim
32 words
The method as recited in claim 1 where the step of longitudinally impacting is followed by the step of removing said second male die from said internal cavity of said female die.
Claim 4
Dependent Claim
25 words
The method as recited in claim 2 where the step of removing is followed by the step of clamping said billet within said female die.
Claim 5
Dependent Claim
35 words
The method as recited in claim 3 where the step of clamping is followed by the step of displacing said first male die longitudinally into said first socket recess thereby forming a socket through opening.
Claim 6
Dependent Claim
35 words
The method as recited in claim 4 where the step of displacing said first male die is followed by the step of removing said first male die from said internal cavity of said female die.
Claim 7
Dependent Claim
29 words
The method as recited in claim 5 where the step of removing said first male die is followed by the step of removing said clamp from said female die.
Claim 8
Dependent Claim
56 words
The method as recited in claim 6 where the step of removing is followed by the step of inserting a third male die having longitudinally extending appendages into said second socket recess to form at least one longitudinal channel within an inner wall of said socket to provide a detent adapted to receive a driving tool.
Claim 9
Dependent Claim
20 words
The method of forming forged socket wrenches as recited in claim 1 wherein said metal billet is composed of steel.
Claim 10
Dependent Claim
30 words
The method of forming forged socket wrenches as recited in claim 8 wherein said steel billet includes a predetermined manganese content of between 0.80%-1.1% of said weight of said billet.
Claim 11
Dependent Claim
28 words
The method of forming forged socket wrenches as recited in claim 9 where said steel billet includes a predetermined boron content of approximately 0.0005% of said weight billet.