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Production of acrylonitrile copolymers

Assignee: Imperial Chemical Industries Ltd
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Filing: 1976-03-22
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Granted: 1977-11-29
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Expires: 1996-03-22
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Abstract

Abstract A process which comprises producing a uniform copolymer of acrylonitrile and at least one faster-reacting aromatic olefine containing 50-95% molar of acrylonitrile units wherein the polymerization is conducted in the presence of at least one thiol as chain-transfer agent and the reaction medium is maintained at pH </= 4.5, e.g. by using dilute sulphuric acid.

Inventors

  • 👤 Brian Norman Hendy

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-10 01:49
CPC Classifications
C; C08; C08F; C08F220/00; C08F220/02; C08F220/42; C08F220/44

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 158 words
A granular polymerization process for producing a uniform copolymer consisting of 50-95% molar of acrylonitrile units, 5-45% molar of units of at least one faster-reacting aromatic olefin selected from the group consisting of styrene and α-methyl styrene and 0-10% of other ethylenically unsaturated monomers, said copolymer having a reduced viscosity of ≦ 0.75 determined as a 5% solution in dimethyl formamide at 25° C., said process comprising feeding a portion of at least the aromatic olefin to the reaction mixture during the polymerization so that the polymer molecules formed early in the polymerization reaction have substantially the same composition as those formed subsequently and conducting the polymerization in the presence of (a) at least one thiol as chain-transfer agent selected from the group consisting of alkane thiols containing up to 20 carbon atoms, isooctylthioglycolate, trimethylolypropane tri-(3-thiopropronate), thioethanol and α-thioglycerol, (b) a granulating agent and (c) a momomer soluble initiator, while maintaining the reaction medium at pH ≦ 4.5.
Claim 2
Dependent Claim 158 words
A granular polymerization process for producing a uniform copolymer consisting of 50-95% molar of acrylonitrile units, 5-45% molar of units of at least one faster-reacting aromatic olefin selected from the group consisting of styrene and α-methyl styrene and 0-10% of other ethylenically unsaturated monomers, said copolymer having a reduced viscosity of ≦ 0.75 determined as a 5% solution in dimethyl formamide at 25° C., said process comprising feeding a portion of at least the aromatic olefin to the reaction mixture during the polymerization so that the polymer molecules formed early in the polymerization reaction have substantially the same composition as those formed subsequently and conducting the polymerization in the presence of (a) at least one thiol as chain-transfer agent selected from the group consisting of alkane thiols containing up to 20 carbon atoms, isooctylthioglycolate, trimethylolypropane tri-(3-thiopropronate), thioethanol and α-thioglycerol, (b) a granulating agent and (c) a momomer soluble initiator, while maintaining the reaction medium at pH ≦ 4.5.
Claim 3
Dependent Claim 16 words
A process according to claim 1 wherein the uniform copolymer produced has reduced viscosity of 0.60-0.72.
Claim 4
Dependent Claim 15 words
A process according to claim 1 wherein the reaction medium is maintained at pH 3-4.
Claim 5
Dependent Claim 23 words
A process according to claim 1 wherein the granulating agent employed is selected from polyvinyl pyrrolidone (K value ≧ 60) and hydroxyethyl cellulose.
Claim 6
Dependent Claim 34 words
A process according to claim 1 wherein a salt is included in the reaction medium which lowers the water-solubility of the acrylonitrile, said salt being selected from aluminium sulphate, magnesium sulphate and sodium sulphate.
Claim 7
Dependent Claim 16 words
A process according to claim 1 wherein the uniform copolymer produced contains 80-93% molar acrylonitrile units.
Claim 8
Dependent Claim 37 words
A process according to claim 1 wherein at least one additional ethylenically unsaturated monomer is copolymerised with the acrylonitrile and the at least one aromatic olefine, the additional monomer representing < 10% molar of the total copolymer.
Claim 9
Dependent Claim 26 words
A process according to claim 1 wherein the at least one thiol employed is an alkane thiol whose alkane residue contains up to 20 carbon atoms.
Claim 10
Dependent Claim 28 words
A process according to claim 1 wherein a portion of the chain-transfer agent is added to the initial reaction mixture and the remainder is fed during the polymerisation.

References Cited (Backward Citations)

US3634370A Cited
US3828013A Cited
US3849384A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-11-28 1981-05-30 1981-11-29 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-11-28 1985-05-30 1985-11-29 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-11-28 1989-05-30 1989-11-29 $7700.00 Window Closed / Lapsed

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