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US4059218A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of soldering with phosphoric acid soldering flux

Assignee: Allegheny Ludlum Corp
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Filing: 1976-06-25
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Granted: 1977-11-22
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Expires: 1996-06-25
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Abstract

Abstract A phosphoric acid flux with good fluxing efficiency and high viscosity, and one which is especially suitable for use in the soldering of copper, stainless steel and copper-plated stainless steel. The flux is in the form of a viscous fluid, or a thermally unstable emulsion when the fluid is combined with a pasty vehicle. The viscous fluid contains phosphoric acid, copper containing material and an organic material (molecular weight between 4,000 and 20,000) from the group consisting of polyethers and polyimines or mixtures thereof having an atomic ratio of carbon to ether oxygen plus imine nitrogen between 1.5 and 3.1.

Inventors

  • 👤 Edward G. Choby, Jr.

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 22:54
CPC Classifications
B; B23; B23K; B23K35/00; B23K35/22; B23K35/36; B23K35/3601; B23K35/3611; B23K35/3612; B23K35/3613

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 161 words
In the soldering of copper, stainless steel and copper-plated stainless steel wherein metal selected from the group consisting of copper, stainless steel and copper-plated stainless steel is placed in close proximity with other metal, solder and soldering flux, and wherein said solder is melted and applied to said metals in such a way that it solidifies and effects a bond therebetween; the improvement which comprises utilizing a soldering flux comprised of a viscous fluid; said fluid consisting essentially of, in weight percent, 25 to 80% phosphoric acid (based on a concentration of 75 to 95%), 15 to 65% of organic material selected from the group consisting of polyethers and polyimines and mixtures thereof having an atomic ratio of carbon to ether oxygen plus imine nitrogen between 1.5 and 3.1, from 0.1 to 15% of copper containing material, from 0 to 40% of ammonium salt, and from 0 to 30% water; said organic material having a molecular weight between 4,000 and 20,000.
Claim 2
Dependent Claim 161 words
In the soldering of copper, stainless steel and copper-plated stainless steel wherein metal selected from the group consisting of copper, stainless steel and copper-plated stainless steel is placed in close proximity with other metal, solder and soldering flux, and wherein said solder is melted and applied to said metals in such a way that it solidifies and effects a bond therebetween; the improvement which comprises utilizing a soldering flux comprised of a viscous fluid; said fluid consisting essentially of, in weight percent, 25 to 80% phosphoric acid (based on a concentration of 75 to 95%), 15 to 65% of organic material selected from the group consisting of polyethers and polyimines and mixtures thereof having an atomic ratio of carbon to ether oxygen plus imine nitrogen between 1.5 and 3.1, from 0.1 to 15% of copper containing material, from 0 to 40% of ammonium salt, and from 0 to 30% water; said organic material having a molecular weight between 4,000 and 20,000.
Claim 3
Dependent Claim 42 words
An improvement according to claim 1, wherein said viscous fluid has 30 to 75% phosphoric acid, 20 to 60% organic material, from 0.5 to 10% of copper containing material, from 0 to 33% of ammonium salt, and from 0 to 20% water.
Claim 4
Dependent Claim 18 words
An improvement according to claim 2, wherein said viscous fluid has from 15 to 25% of ammonium salt.
Claim 5
Dependent Claim 18 words
An improvement according to claim 1, wherein said organic material has a molecular weight between 6,000 and 10,000.
Claim 6
Dependent Claim 24 words
An improvement according to claim 1, wherein said organic material is from the group consisting of polyethylene glycol, polypropylene glycol, methyl cellulose and polyethyleneimine.
Claim 7
Dependent Claim 13 words
An improvement according to claim 5, wherein said organic material is polyethylene glycol.
Claim 8
Dependent Claim 23 words
An improvement according to claim 1, wherein said copper containing material is from the group consisting of copper, copper alloys and copper salts.
Claim 9
Dependent Claim 15 words
An improvement according to claim 7, wherein said copper containing material is basic copper carbonate.
Claim 10
Dependent Claim 25 words
An improvement according to claim 1, wherein said flux consists essentially of said viscous fluid and from 30 to 70%, by weight, of pasty vehicle.
Claim 11
Dependent Claim 12 words
An improvement according to claim 9, wherein said pasty vehicle is petrolatum.
Claim 12
Dependent Claim 18 words
An improvement according to claim 9, wherein said flux has from 33 to 40% of said pasty vehicle.

References Cited (Backward Citations)

US2987817A Cited
US3486948A Cited
US3589952A Cited
US3597285A Cited
US3660127A Cited
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US3814638A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-11-21 1981-05-23 1981-11-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-11-21 1985-05-23 1985-11-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-11-21 1989-05-23 1989-11-22 $7700.00 Window Closed / Lapsed

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