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US4057408A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for making photosensitive colored glasses

Assignee: Corning Glass Works
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Filing: 1976-10-28
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Granted: 1977-11-08
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Expires: 1996-10-28
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Abstract

Abstract The instant invention relates to photosensitive glasses, i.e., glasses which, after an exposure to high energy or actinic radiations, can be heat treated in a certain manner to develop a colored transparent article, or which can be thermally opacified to produce a colored opal glass. More particularly, the instant invention is directed to alkali halide silver halide-containing photosensitive glasses which, through a unique sequence of shortwave radiation exposures and heat treatments, exhibit the total range of colors seen in the visible spectrum either in the transparent or in the opacified state and in three dimensions. The base glass composition can be varied widely, but the presence of silver, alkali oxide, fluorine, at least one of the group consisting of chlorine, bromine, and iodine, and, where ultra-violet radiations comprise the actinic radiations, cerium oxide is required. Multi-colored photographs and other unique decorative effects can be imparted into such glasses. Where desired, polarization effects can be secured in the glasses.

Inventors

  • 👤 Joseph E. Pierson
  • 👤 Stanley D. Stookey

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 06:47
CPC Classifications
C; C03; C03C; C03C4/00; C03C4/04; C03C21/00; C03C23/00; C03C3/00; C03C3/04; C03C3/076; C03C3/11; C03C3/112; C03C8/00; C03C8/14; C03C8/18; C03C2205/00

Claims Analysis

Total Claims: 29
Claim 1
Independent Claim 297 words
A method for making a glass article wherein at least a portion thereof is integrally colored by silver which comprises the steps: a. melting a batch for a glass containing the constituents of alkali fluoride, the constituents of at least one silver halide selected from the group consisting of silver chloride, silver bromide, and silver iodide, and about 0.0 to 0.2% CeO 2 ; b. forming said melt into a glass article; c. exposing at least a portion of said article to high energy or actinic radiation selected from the group consisting of high velocity electrons, X-radiations, and ultra-violet radiations; d. heating at least said exposed portion of the article to a temperature between about the transformation range and the softening point of the glass for a period of time sufficient to cause nucleation and growth of microcrystals of sodium fluoride containing at least one silver halide selected from the group consisting of silver chloride, silver bromide, and silver iodide to occur within said exposed portion; e. re-exposing at least said previously-exposed portion of said article to said high energy or actinic radiation; f. heating at least said re-exposed portion of said article to a temperature between the transformation range and the softening point of the glass for a period of time sufficient to cause metallic silver to be deposited as discrete colloidal particles less than about 200A in the smallest dimension, and/or deposited within said microcrystals, the sivler-containing part of the microcrystals being less than about 200A in the smallest dimension, and/or deposited on the surface of said microcrystals, the portion of the microcrystal coated with silver being less than about 200A in the smallest dimension, said microcrystals having a concentration of at least 0.005% by volume; and then g. cooling said article to room temperature.
Claim 2
Independent Claim 297 words
A method for making a glass article wherein at least a portion thereof is integrally colored by silver which comprises the steps: a. melting a batch for a glass containing the constituents of alkali fluoride, the constituents of at least one silver halide selected from the group consisting of silver chloride, silver bromide, and silver iodide, and about 0.0 to 0.2% CeO 2 ; b. forming said melt into a glass article; c. exposing at least a portion of said article to high energy or actinic radiation selected from the group consisting of high velocity electrons, X-radiations, and ultra-violet radiations; d. heating at least said exposed portion of the article to a temperature between about the transformation range and the softening point of the glass for a period of time sufficient to cause nucleation and growth of microcrystals of sodium fluoride containing at least one silver halide selected from the group consisting of silver chloride, silver bromide, and silver iodide to occur within said exposed portion; e. re-exposing at least said previously-exposed portion of said article to said high energy or actinic radiation; f. heating at least said re-exposed portion of said article to a temperature between the transformation range and the softening point of the glass for a period of time sufficient to cause metallic silver to be deposited as discrete colloidal particles less than about 200A in the smallest dimension, and/or deposited within said microcrystals, the sivler-containing part of the microcrystals being less than about 200A in the smallest dimension, and/or deposited on the surface of said microcrystals, the portion of the microcrystal coated with silver being less than about 200A in the smallest dimension, said microcrystals having a concentration of at least 0.005% by volume; and then g. cooling said article to room temperature.
Claim 3
Dependent Claim 39 words
A method according to claim 1 wherein said glass article exhibits transparency and the concentration of said microcrystals does not exceed about 0.1% by volume and the size of said microcrystals does not exceed about 0.1 micron in diameter.
Claim 4
Dependent Claim 43 words
A method according to claim 2 wherein the content of silver is held below about 0.1% by weight, the fluoride content does not exceed about 3% by weight, and the total chloride and/or bromide and/or iodide is maintained below about 2% by weight.
Claim 5
Dependent Claim 18 words
A method according to claim 1 wherein said batch contains about "0.01 to 0.2% " CeO 2 .
Claim 6
Dependent Claim 16 words
A method according to claim 1 wherein the glass composition is a sodium silicate based glass.
Claim 7
Dependent Claim 71 words
A method according to claim 5 wherein said base glass consists essentially, by weight on the oxide basis, of about 10-20% Na 2 O, 0.0005-0.3% Ag, 1-4% F, 0.01-0.2% CeO 2 , an amount of at least one halide selected from the group consisting of Cl, Br, and I sufficient to react stoichiometry with the Ag, but not more than a total of about 3%, and the remainder SiO 2 .
Claim 8
Dependent Claim 25 words
A method according to claim 6 wherein said base glass also contains up to 18% ZnO and/or up to 10% Al 2 O 3 .
Claim 9
Dependent Claim 15 words
A method according to claim 7 wherein said SiO 2 content ranges between about 60-75%.
Claim 10
Dependent Claim 38 words
A method according to claim 6 wherein said base glass also contains up to about 1% Sb 2 O 3 and/or up to about 0.1% SnO, the total Sb 2 O 3 + SnO not exceeding about 1%.
Claim 11
Dependent Claim 25 words
A method according to claim 4 wherein said actinic radiation consists of ultra-violet radiation having a wavelength within the range of about 2800A - 3500A.
Claim 12
Dependent Claim 13 words
A method according to claim 1 wherein said actinic radiation consists of X-radiation.
Claim 13
Independent Claim 331 words
A method for making a glass article wherein at least a portion thereof is integrally colored by silver which comprises the steps: a. contacting the surface of a glass article containing Na 2 O, F, at least one halide selected from the group consisting of Cl, Br, and I, "and about 0 to 0.2% CeO 2 ." with a silver-containing material; b. heating said glass article and said silver-containing material in contact therewith for a sufficient length of time to effect an exchange of silver ions for sodium ions in at least the surface of the glass; c. exposing at least a portion of said article to high energy or actinic radiation selected from the group consisting of high velocity electrons, X-radiations, and ultra-violet radiations; d. heating at least said exposed portion of the article to a temperature between about the transformation range and the softening point of the glass for a period of time sufficient to cause nucleation and growth of microcrystals of sodium fluoride containing at least one silver halide selected from the group consisting of silver chloride, silver bromide, and silver iodide to occur within said exposed portion; e. re-exposing at least said previously-exposed portion of said article to high energy or actinic radiation selected from the group consisting of high velocity electrons, X-radiations, and ultra-violet radiations; f. heating at least said re-exposed portion of said article to a temperature between the transformation range and the softening point of the glass for a period of time sufficient to cause metallic silver to be deposited as discrete colloidal particles less than 200A in the smallest dimension, and/or deposited within said microcrystals, the silver-containing part of the microcrystal being less than about 200A in the smallest dimension, and/or deposited on the surface of said microcrystals, the portion of the microcrystal coated with silver being less than about 200A in the smallest dimension, said microcrystals having a concentration of at least 0.005% by volume; g. cooling said article to room temperature.
Claim 14
Independent Claim 331 words
A method for making a glass article wherein at least a portion thereof is integrally colored by silver which comprises the steps: a. contacting the surface of a glass article containing Na 2 O, F, at least one halide selected from the group consisting of Cl, Br, and I, "and about 0 to 0.2% CeO 2 ." with a silver-containing material; b. heating said glass article and said silver-containing material in contact therewith for a sufficient length of time to effect an exchange of silver ions for sodium ions in at least the surface of the glass; c. exposing at least a portion of said article to high energy or actinic radiation selected from the group consisting of high velocity electrons, X-radiations, and ultra-violet radiations; d. heating at least said exposed portion of the article to a temperature between about the transformation range and the softening point of the glass for a period of time sufficient to cause nucleation and growth of microcrystals of sodium fluoride containing at least one silver halide selected from the group consisting of silver chloride, silver bromide, and silver iodide to occur within said exposed portion; e. re-exposing at least said previously-exposed portion of said article to high energy or actinic radiation selected from the group consisting of high velocity electrons, X-radiations, and ultra-violet radiations; f. heating at least said re-exposed portion of said article to a temperature between the transformation range and the softening point of the glass for a period of time sufficient to cause metallic silver to be deposited as discrete colloidal particles less than 200A in the smallest dimension, and/or deposited within said microcrystals, the silver-containing part of the microcrystal being less than about 200A in the smallest dimension, and/or deposited on the surface of said microcrystals, the portion of the microcrystal coated with silver being less than about 200A in the smallest dimension, said microcrystals having a concentration of at least 0.005% by volume; g. cooling said article to room temperature.
Claim 15
Dependent Claim 19 words
A method according to claim 12 wherein said glass article contains about "0.01 to 0.2% " CeO 2 .
Claim 16
Dependent Claim 23 words
A method according to claim 13 wherein said actinic radiation consists of ultra-violet radiation having a wavelength within the range of about 2800A-3500A.
Claim 17
Independent Claim 342 words
A method for coating a glass, glass-ceramic, ceramic, or metal substrate with a colored glaze comprising the steps of: a. melting a batch for a glass containing the constituents of sodium fluoride and the constituents of at least one silver halide selected from the group consisting of silver chloride, silver bromide, and silver iodide; and about 0-0.2% CeO 2 ; b. forming said melt into a glass and comminuting said glass into a frit; c. applying said frit to the substrate to be coated; d. firing the coated substrate at a temperature sufficient to sinter the frit into a tightly-adherent glaze; e. exposing at least a portion of said glazed substrate to high energy or actinic radiation, selected from the group consisting of high velocity electrons, X-radiations, and ultra-violet radiations; f. heating at least said exposed portion of the glazed substrate to a temperature between about the transformation range and the softening point of the glaze for a period of time sufficient to cause nucleation and growth of microcrystals of sodium fluoride containing at least one silver halide selected from the group consisting of silver chloride, silver bromide, and silver iodide to occur within said exposed portion; g. re-exposing at least said previously-exposed portion of said glazed substrate to high energy or actinic radiation, selected from the group consisting of high velocity electrons, X-radiations, and ultra-violet radiations; h. heating at least said re-exposed portion of the glazed substrate to a temperature between the transformation range and the softening point of the glaze for a period of time sufficient to cause metallic silver to be deposited as discrete colloidal particles less than 200A in the smallest dimension, and/or deposited within said microcrystals, the silver-containing part of the microcrystal being less than about 200A in the smallest dimension, and/or deposited on the surface of said microcrystals, the portion of the microcrystal coated with silver being less than about 200A in the smallest dimension, said microcrystals having a concentration of at least 0.005% by volume; and then i. cooling said glazed substrate to room temperature.
Claim 18
Independent Claim 342 words
A method for coating a glass, glass-ceramic, ceramic, or metal substrate with a colored glaze comprising the steps of: a. melting a batch for a glass containing the constituents of sodium fluoride and the constituents of at least one silver halide selected from the group consisting of silver chloride, silver bromide, and silver iodide; and about 0-0.2% CeO 2 ; b. forming said melt into a glass and comminuting said glass into a frit; c. applying said frit to the substrate to be coated; d. firing the coated substrate at a temperature sufficient to sinter the frit into a tightly-adherent glaze; e. exposing at least a portion of said glazed substrate to high energy or actinic radiation, selected from the group consisting of high velocity electrons, X-radiations, and ultra-violet radiations; f. heating at least said exposed portion of the glazed substrate to a temperature between about the transformation range and the softening point of the glaze for a period of time sufficient to cause nucleation and growth of microcrystals of sodium fluoride containing at least one silver halide selected from the group consisting of silver chloride, silver bromide, and silver iodide to occur within said exposed portion; g. re-exposing at least said previously-exposed portion of said glazed substrate to high energy or actinic radiation, selected from the group consisting of high velocity electrons, X-radiations, and ultra-violet radiations; h. heating at least said re-exposed portion of the glazed substrate to a temperature between the transformation range and the softening point of the glaze for a period of time sufficient to cause metallic silver to be deposited as discrete colloidal particles less than 200A in the smallest dimension, and/or deposited within said microcrystals, the silver-containing part of the microcrystal being less than about 200A in the smallest dimension, and/or deposited on the surface of said microcrystals, the portion of the microcrystal coated with silver being less than about 200A in the smallest dimension, said microcrystals having a concentration of at least 0.005% by volume; and then i. cooling said glazed substrate to room temperature.
Claim 19
Dependent Claim 17 words
A method according to claim 15 wherein said batch contains about "0.01 to 0.2%" CeO 2 .
Claim 20
Dependent Claim 23 words
A method according to claim 16 wherein said actinic radiation consists of ultra-violet radiation having a wavelength within the range of about 2800A-3500A.
Claim 21
Independent Claim 293 words
A method for making a glass article wherein at least a portion thereof is integrally colored by silver in a single color which comprises the steps: a. melting a batch for a glass containing the constituents of sodium fluoride, the constituents of at least one silver halide selected from the group consisting of silver chloride, silver bromide, and silver iodide, about 0 to 0.2% CeO 2 " and a thermoreducing agent; b. forming said melt into a glass article; c. subjecting at least a portion of said glass article to an elevated temperature between about the transformation range and the softening point of the glass for a period of time sufficient to reduce part of the silver to metallic silver and initiate nucleation and growth of microcrystals of sodium fluoride containing at least one silver halide selected from the group consisting of silver chloride, silver bromide, and silver iodide; d. exposing at least said portion of the glass article subjected to said elevated temperature to high energy or actinic radiation selected from the group consisting of high velocity electrons, X-radiations, and ultra-violet radiations; e. heating at least said exposed portion to a temperature between the transformation range and the softening point of the glass for a period of time sufficient to cause metallic silver to be deposited as discrete collodial particles less than 200A in the smallest dimension, and/or deposited within said microcrystals, the silver-containing part of the microcrystal being less than about 200A in the smallest dimension, and/or deposited on the surface of said microcrystals, the portion of the microcrystal coated with silver being less than about 200A in the smallest dimension, said microcrystals having a concentration of at least 0.005% by volume; and then f. cooling said article to room temperature.
Claim 22
Independent Claim 293 words
A method for making a glass article wherein at least a portion thereof is integrally colored by silver in a single color which comprises the steps: a. melting a batch for a glass containing the constituents of sodium fluoride, the constituents of at least one silver halide selected from the group consisting of silver chloride, silver bromide, and silver iodide, about 0 to 0.2% CeO 2 " and a thermoreducing agent; b. forming said melt into a glass article; c. subjecting at least a portion of said glass article to an elevated temperature between about the transformation range and the softening point of the glass for a period of time sufficient to reduce part of the silver to metallic silver and initiate nucleation and growth of microcrystals of sodium fluoride containing at least one silver halide selected from the group consisting of silver chloride, silver bromide, and silver iodide; d. exposing at least said portion of the glass article subjected to said elevated temperature to high energy or actinic radiation selected from the group consisting of high velocity electrons, X-radiations, and ultra-violet radiations; e. heating at least said exposed portion to a temperature between the transformation range and the softening point of the glass for a period of time sufficient to cause metallic silver to be deposited as discrete collodial particles less than 200A in the smallest dimension, and/or deposited within said microcrystals, the silver-containing part of the microcrystal being less than about 200A in the smallest dimension, and/or deposited on the surface of said microcrystals, the portion of the microcrystal coated with silver being less than about 200A in the smallest dimension, said microcrystals having a concentration of at least 0.005% by volume; and then f. cooling said article to room temperature.
Claim 23
Dependent Claim 17 words
A method according to claim 18 wherein said batch contains about "0.01 to 0.2%" CeO 2 .
Claim 24
Dependent Claim 23 words
A method according to claim 19 wherein said actinic radiation consists of ultra-violet radiation having a wave-length within the range of about 2800A-3500A.
Claim 25
Independent Claim 315 words
A method for making a glass article wherein at least a portion thereof is integrally colored and polarizing which comprises the steps: a. melting a batch for a glass containing the constituents of sodium fluoride, the constituents of at least one silver halide selected from the group consisting of silver chloride, silver bromide, and silver iodide and about 0 to 0.2% CeO 2 "; b. forming said melt into a glass article; c. exposing at least a portion of said article to high energy or actinic radiation, selected from the group consisting of high velocity electrons, X-radiations, and ultraviolet radiations; d. heating at least said exposed portion of the article to a temperature between about the transformation range and the softening point of the glass in such a manner and for a period of time sufficient to cause nucleation and growth of microcrystals of sodium fluoride containing at least silver halide selected from the group consisting of silver chloride, silver bromide, and silver iodide to occur in linear orientation within said exposed portion; e. re-exposing at least said previously-exposed portion of said article to high energy or actinic radiation, selected from the group consisting of high velocity electrons, X-radiations, and ultraviolet radiations; f. heating at least said re-exposed portion of said article to a temperature between the transformation range and the softening point of the glass for a period of time sufficient to cause metallic silver to be deposited as discrete colloidal particles less than 200A in the smallest dimension, and/or deposited within said microcrystals, the silver-containing part of the microcrystal being less than about 200A in the smallest dimension, and/or deposited on the surface of said microcrystals, the portion of the microcrystal coated with silver being less than about 200A in the smallest dimension, said microcrystals having a concentration of at least 0.005% by volume; and then g. cooling said article to room temperature.
Claim 26
Independent Claim 315 words
A method for making a glass article wherein at least a portion thereof is integrally colored and polarizing which comprises the steps: a. melting a batch for a glass containing the constituents of sodium fluoride, the constituents of at least one silver halide selected from the group consisting of silver chloride, silver bromide, and silver iodide and about 0 to 0.2% CeO 2 "; b. forming said melt into a glass article; c. exposing at least a portion of said article to high energy or actinic radiation, selected from the group consisting of high velocity electrons, X-radiations, and ultraviolet radiations; d. heating at least said exposed portion of the article to a temperature between about the transformation range and the softening point of the glass in such a manner and for a period of time sufficient to cause nucleation and growth of microcrystals of sodium fluoride containing at least silver halide selected from the group consisting of silver chloride, silver bromide, and silver iodide to occur in linear orientation within said exposed portion; e. re-exposing at least said previously-exposed portion of said article to high energy or actinic radiation, selected from the group consisting of high velocity electrons, X-radiations, and ultraviolet radiations; f. heating at least said re-exposed portion of said article to a temperature between the transformation range and the softening point of the glass for a period of time sufficient to cause metallic silver to be deposited as discrete colloidal particles less than 200A in the smallest dimension, and/or deposited within said microcrystals, the silver-containing part of the microcrystal being less than about 200A in the smallest dimension, and/or deposited on the surface of said microcrystals, the portion of the microcrystal coated with silver being less than about 200A in the smallest dimension, said microcrystals having a concentration of at least 0.005% by volume; and then g. cooling said article to room temperature.
Claim 27
Dependent Claim 22 words
A method according to claim 21 wherein said crystals are aligned in linear orientation by growing in a magnetic or electric field.
Claim 28
Dependent Claim 21 words
A method according to claim 21 wherein said crystals are aligned in linear orientation by growing in a heat gradient environment.
Claim 29
Dependent Claim 29 words
A method according to claim 21 wherein said crystals are aligned in linear orientation by stretching the glass article during or after the heat treatment for growing the crystals.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-11-07 1981-05-09 1981-11-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-11-07 1985-05-09 1985-11-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-11-07 1989-05-09 1989-11-08 $7700.00 Window Closed / Lapsed

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