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US4056882A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of making a dimensionally stable commutator

Assignee: Ametek Airtechnology Group Ltd
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Filing: 1976-06-07
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Granted: 1977-11-08
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Expires: 1996-06-07
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Abstract

Abstract This invention describes a method of making a commutator, for a high speed electric machine, (1) embedding a number of conductive bars in insulating plastics material to form a moulded commutator (2) the moulded commutator defining at least one annular seat (3) placing a ring of high tensile material on the seat whereby to stress the ring in tension and thereby apply a radially inward load to each bar which is greater than the centrifugal force on the bar at maximum running speed. The invention also includes a commutator made by this method.

Inventors

  • 👤 Robert Arthur Letts

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 15:09
CPC Classifications
H; H01; H01R; H01R39/00; H01R39/02; H01R39/04; H01R39/06; H01R43/00; H01R43/06; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49009; Y10T29/49011; Y10T29/49826; Y10T29/49863; Y10T29/49865; Y10T29/49874

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 81 words
A method of making a high speed commutator, comprising embedding a number of conductive bars in insulating plastics material to form a moulded commutator while simultaneously providing the moulded commutator with at least one annular seat, and then subsequently placing a ring of high tensile material on the seat, stressing the ring in tension and thereby applying a radially inward load to each conductive bar which is three times greater than the centrifugal force on the bar at maximum running speed.
Claim 2
Independent Claim 81 words
A method of making a high speed commutator, comprising embedding a number of conductive bars in insulating plastics material to form a moulded commutator while simultaneously providing the moulded commutator with at least one annular seat, and then subsequently placing a ring of high tensile material on the seat, stressing the ring in tension and thereby applying a radially inward load to each conductive bar which is three times greater than the centrifugal force on the bar at maximum running speed.
Claim 3
Dependent Claim 41 words
A method as claimed in claim 1 wherein the commutator is cylindrical and two annular seats are formed one at either end of the cylinder under the brush-engaging outer surface and wherein one of said rings is located on each seat.
Claim 4
Dependent Claim 30 words
A method as claimed in claim 1 wherein a single annular seat is formed on the underside of brush-engaging surfaces of the commutator and a single ring is mounted thereon.
Claim 5
Dependent Claim 15 words
A method as claimed in claim 1 wherein each ring is force-fitted on its seat.
Claim 6
Dependent Claim 16 words
A method as claimed in claim 1 wherein each ring is heat shrunk on its seat.
Claim 7
Dependent Claim 30 words
A method as claimed in claim 1, wherein the bars are disposed about a central tube and the plastics material is molded around the tube as it embeds the bars.
Claim 8
Independent Claim 96 words
A method of making a commutator, comprising 1. embedding a number of conductive bars in insulating plastics material to form a moulded commutator the bars having recesses in their ends which are circumferentially aligned 2. the mouled commutator defining and annular seat at each end within the recesses 3. expanding a ring of high tensile material 4. placing said ring on each seat whereby to stress the ring in tension and thereby apply a radially inward load to each bar which is greater than three times the centrifugal force on the bar at maximum running speed.
Claim 9
Independent Claim 96 words
A method of making a commutator, comprising 1. embedding a number of conductive bars in insulating plastics material to form a moulded commutator the bars having recesses in their ends which are circumferentially aligned 2. the mouled commutator defining and annular seat at each end within the recesses 3. expanding a ring of high tensile material 4. placing said ring on each seat whereby to stress the ring in tension and thereby apply a radially inward load to each bar which is greater than three times the centrifugal force on the bar at maximum running speed.

References Cited (Backward Citations)

US1816629A Cited
US2516593A Cited
US2606220A Cited
US2606221A Cited
US3290527A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-11-07 1981-05-09 1981-11-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-11-07 1985-05-09 1985-11-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-11-07 1989-05-09 1989-11-08 $7700.00 Window Closed / Lapsed

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