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US4056483A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for producing synthesis gases

Assignee: GEA Group AG
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Filing: 1976-07-12
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Granted: 1977-11-01
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Expires: 1996-07-12
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Abstract

Abstract In the production of a synthesis gas comprising carbon monoxide and hydrogen, by a process comprising gasifying a solid fuel under a pressure of about 5-150 bars by a treatment with oxygen and water vapor to produce a water vapor-containing raw gas at a temperature of about 350°-700° C, the improvement which comprises further reacting the water vapor-containing raw gas under a pressure of about 5-150 bars with oxygen in a succeeding reactor to produce an intermediate product gas which leaves the reactor at a temperature between about 800° C and 1400° C, cooling the intermediate product gas, and freeing the intermediate product gas from sulfur compounds. A dust fuel and/or liquid hydrocarbon can be added to the raw gas as such or after prereaction with oxygen, the addition advantageously taking place in the succeeding reactor. The reactor may contain a granular bed of a catalyst such as nickel, cobalt or chromium oxide and/or sulfide, and/or a contact material or catalyst support such as an oxide, spinel or silicate of aluminum and/or magnesium. The bed can be fluidized or otherwise mechanically moved. The resulting gas is suited for use as a starting material in a methanol, ammonia, oxo or Fischer-Tropsch synthesis.

Inventors

  • 👤 Gerhard Baron
  • 👤 Herbert Bierbach
  • 👤 Carl Hafke
  • 👤 Gunter Pockrandt

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 05:19
CPC Classifications
C; C10; C10J; C10J3/00; C10J3/46; C10J3/463; C10J3/02; C10J3/20; C10J3/34; C10J3/40; C10J3/42; C10J3/466; C10J3/48; C10J3/482; C10J3/54; C10J3/72; C10J3/721; C10J3/78; C10J2300/00; C10J2300/09; C10J2300/0913; C10J2300/093; C10J2300/0946; C10J2300/0953; C10J2300/0956; C10J2300/0959; C10J2300/0973; C10J2300/0976; C10J2300/0983; C10J2300/0996

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 128 words
The production of a synthesis gas comprising carbon monoxide and hydrogen, by a process comprising gasifying coal in a first reaction zone under a pressure of about 5-150 bars in counterflow to oxygen and water vapor to produce a water vapor-containing raw gas having a temperature of about 350° - 700° C, feeding said raw gas without cooling same, into a second reaction zone and reacting it non-catalytically with oxygen under a pressure of about 5-150 bars, said second reaction zone containing a bed of heat-resisting inert granular material having a particle size of about 3-80 mm, withdrawing from said second reaction zone an intermediate product gas having a temperature between about 800° C and 1400° C, cooling the intermediate product gas and freeing it from sulfur compounds.
Claim 2
Dependent Claim 128 words
The production of a synthesis gas comprising carbon monoxide and hydrogen, by a process comprising gasifying coal in a first reaction zone under a pressure of about 5-150 bars in counterflow to oxygen and water vapor to produce a water vapor-containing raw gas having a temperature of about 350° - 700° C, feeding said raw gas without cooling same, into a second reaction zone and reacting it non-catalytically with oxygen under a pressure of about 5-150 bars, said second reaction zone containing a bed of heat-resisting inert granular material having a particle size of about 3-80 mm, withdrawing from said second reaction zone an intermediate product gas having a temperature between about 800° C and 1400° C, cooling the intermediate product gas and freeing it from sulfur compounds.
Claim 3
Dependent Claim 32 words
The process according to claim 1, including the step of adding at least one of a dust fuel and liquid hydrocarbon to the water vapor-containing raw gas prior to its further reaction.
Claim 4
Dependent Claim 18 words
A process according to claim 2, wherein the dust fuel has a particle size up to about 2mm.
Claim 5
Dependent Claim 30 words
A process according to claim 2, wherein a liquid hydrocarbon is vaporized or formed into a fine spray in which form it is added to the water-vapor containing raw gas.
Claim 6
Dependent Claim 25 words
The process according to claim 1, wherein exhaust gases comprising combustible material are fed to the second reaction zone with liquid hydrocarbon or dust fuel.
Claim 7
Dependent Claim 30 words
A process according to claim 5, wherein the exhaust gas is used as an atomizing agent for dispersing the liquid hydrocarbon or dust fuel which is added to the reactor.
Claim 8
Dependent Claim 13 words
The process according to claim 1, wherein said inert granular material is alumina.
Claim 9
Dependent Claim 12 words
The process according to claim 1, wherein the bed is mechanically moved.
Claim 10
Dependent Claim 15 words
The process according to claim 1, wherein the bed is maintained in a fluidized state.
Claim 11
Dependent Claim 35 words
The process according to claim 1, wherein the granular bed material is periodically removed from the second reaction zone, is freed from combustible residues and is returned at elevated temperature into the second reaction zone.
Claim 12
Dependent Claim 39 words
The process according to claim 1, wherein at least part of the heat of reaction required in the first reaction zone for producing the intermediate product gas is supplied by a high-frequency electric field or by electric resistance heating.
Claim 13
Dependent Claim 26 words
The process according to claim 1, wherein the gasifying agent for gasifying the solid fuel includes carbon dioxide in addition to the oxygen and water vapor.
Claim 14
Dependent Claim 25 words
The process according to claim 1, wherein the reaction in the succeeding reactor is carried out in the presence of oxygen gas and carbon dioxide.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-10-31 1981-05-02 1981-11-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-10-31 1985-05-02 1985-11-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-10-31 1989-05-02 1989-11-01 $7700.00 Window Closed / Lapsed

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