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US4055529A Expired / Lapsed US ⏱️ 0.0 years remaining

Adhesive joint dressing compositions containing an alkali thickenable polymer

Assignee: Tile Council of America Inc
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Filing: 1975-04-29
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Granted: 1977-10-25
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Expires: 1995-04-29
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Abstract

Abstract Adhesive dressing compositions are disclosed which are useful in restoring and improving adhesive joint surfaces such as grout surfaces in ceramic tile installations by easy, efficient methods. Such compositions form stain resistant, water repellent, washable coverings which adhere to most adhesive surfaces and further have properties of preferential adherability to certain adhesive surfaces compared with adjacent adherend surfaces. The compositions comprise a polymer in the form of an emulsion, an alkali-thickenable polymer, an alkaline material and water with other components including pigments, plasticizers and solvents.

Inventors

  • 👤 David R. Burley

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 09:35
CPC Classifications
C; C09; C09D; C09D5/00; C09D157/00; C09D157/06; C09D157/10

Claims Analysis

Total Claims: 33
Claim 1
Independent Claim 223 words
a dressing composition capable of selectively adhering to substrate surfaces and forming on adherable substrate surfaces a non-porous, strain resistant, washable layer when cured, said composition comprising i. a high molecular weight polymer in the form of an emulsion which is alkali-thickenable whereby it is capable of substantially increasing the viscosity of the composition as the pH of the composition is increased above nertral pH; ii. a high molecular weight polymer in the form of an emulsion which is not alkali-thickenable; iii. an alkaline agent wherein the cation or cations of said agent are mono-valent, said alkaline agent present in sufficient amounts to cause the alkali-thickenable polymer to increase the viscosity of the composition; and iv. water; wherein both of said polymers are room temperature curable and form water resistant films when cured and wherein the dispersion of at least one of said polymers becomes destabilized in the presence of polyvalent cations whereby its emulsion phase is broken and the droplets of the polymer no longer remain suspended in the liquid phase and wherein the total weight of polymer solids is in the range of 5-60% by weight of the total composition, the volatile components comprising at least 20% by weight of the total composition and the composition having a thixotropic rheology with a viscosity greater than about 50,000 cps at 70° F.
Claim 2
Dependent Claim 223 words
a dressing composition capable of selectively adhering to substrate surfaces and forming on adherable substrate surfaces a non-porous, strain resistant, washable layer when cured, said composition comprising i. a high molecular weight polymer in the form of an emulsion which is alkali-thickenable whereby it is capable of substantially increasing the viscosity of the composition as the pH of the composition is increased above nertral pH; ii. a high molecular weight polymer in the form of an emulsion which is not alkali-thickenable; iii. an alkaline agent wherein the cation or cations of said agent are mono-valent, said alkaline agent present in sufficient amounts to cause the alkali-thickenable polymer to increase the viscosity of the composition; and iv. water; wherein both of said polymers are room temperature curable and form water resistant films when cured and wherein the dispersion of at least one of said polymers becomes destabilized in the presence of polyvalent cations whereby its emulsion phase is broken and the droplets of the polymer no longer remain suspended in the liquid phase and wherein the total weight of polymer solids is in the range of 5-60% by weight of the total composition, the volatile components comprising at least 20% by weight of the total composition and the composition having a thixotropic rheology with a viscosity greater than about 50,000 cps at 70° F.
Claim 3
Dependent Claim 16 words
The composition of claim 1 wherein both polymers become destabilized in the presence of polyvalent cations.
Claim 4
Dependent Claim 19 words
The composition of claim 1 wherein the non-alkali thickenable polymer in the form of an emulsion is anionically dispersed.
Claim 5
Dependent Claim 29 words
The composition of claim 1 further comprising a pigment in an amount wherein the weight ratio of the total polymer components to the pigment components is 1:1 or greater.
Claim 6
Dependent Claim 331 words
A dressing composition capable of selectively adhering to substrate surfaces and forming on adherable substrate surfaces a non-porous, stain resistant, washable layer when cured, said composition comprising i. a high molecular weight polymer in the form of an emulsion which is not alkali-thickenable and which emulsion is destabilized in the presence of polyvalent cations whereby the droplets of the polymer no longer remain suspended in the liquid phase, said polymer selected from the group consisting of polymers of carboxylic acids, polymers of esters of carboxylic acids, and copolymers of a carboxylic acid or ester of a carboxylic acid with one or more monomers from the group consisting of carboxylic acids, esters of carboxylic acids, acrylonitriles, acrylamides, aromatic compounds and alkenes, said polymer characterized as being room-temperature curable and forming a water-resistant film when cured; ii. a high molecular weight polymer which is alkali-thickenable whereby it is capable of substantially increasing the viscosity of the composition as its pH is increased above neutral pH, said polymer in the form of a colloidal dispersion or emulsion of polymer particles which dispersion or emulsion is destabilized in the presence of polyvalent cations, said polymer selected from the group consisting of polymers of carboxylic acids, polymers of esters of carboxylic acids, and copolymers of a carboxylic acid or ester of a carboxylic acid with one or more monomers from the group consisting of carboxylic acids, esters of carboxylic acids, acrylonitriles, acrylamides, aromatic compounds and alkenes, said polymer characterized as being room-temperature curable and forming a water-resistant film when cured; iii. an alkaline agent wherein the cation or cations of said agent are mono-valent, said alkaline agent present in sufficient amounts to cause the alkalithickenable polymer to increase the viscosity of the composition; and iv. water; wherein the total weight of polymer solids is in the range of 5-60% by weight of the total composition, and wherein the composition has a thixotropic rheology and a viscofity which is greater than about 50,000 cps at 70° F.
Claim 7
Dependent Claim 331 words
A dressing composition capable of selectively adhering to substrate surfaces and forming on adherable substrate surfaces a non-porous, stain resistant, washable layer when cured, said composition comprising i. a high molecular weight polymer in the form of an emulsion which is not alkali-thickenable and which emulsion is destabilized in the presence of polyvalent cations whereby the droplets of the polymer no longer remain suspended in the liquid phase, said polymer selected from the group consisting of polymers of carboxylic acids, polymers of esters of carboxylic acids, and copolymers of a carboxylic acid or ester of a carboxylic acid with one or more monomers from the group consisting of carboxylic acids, esters of carboxylic acids, acrylonitriles, acrylamides, aromatic compounds and alkenes, said polymer characterized as being room-temperature curable and forming a water-resistant film when cured; ii. a high molecular weight polymer which is alkali-thickenable whereby it is capable of substantially increasing the viscosity of the composition as its pH is increased above neutral pH, said polymer in the form of a colloidal dispersion or emulsion of polymer particles which dispersion or emulsion is destabilized in the presence of polyvalent cations, said polymer selected from the group consisting of polymers of carboxylic acids, polymers of esters of carboxylic acids, and copolymers of a carboxylic acid or ester of a carboxylic acid with one or more monomers from the group consisting of carboxylic acids, esters of carboxylic acids, acrylonitriles, acrylamides, aromatic compounds and alkenes, said polymer characterized as being room-temperature curable and forming a water-resistant film when cured; iii. an alkaline agent wherein the cation or cations of said agent are mono-valent, said alkaline agent present in sufficient amounts to cause the alkalithickenable polymer to increase the viscosity of the composition; and iv. water; wherein the total weight of polymer solids is in the range of 5-60% by weight of the total composition, and wherein the composition has a thixotropic rheology and a viscofity which is greater than about 50,000 cps at 70° F.
Claim 8
Dependent Claim 42 words
The dressing composition of claim 5 wherein volatile components of the composition comprise at least 20% by weight of the composition and the alkaline agent is present in an amount sufficient to adjust the pH of the composition to greater than 7.
Claim 9
Dependent Claim 20 words
The composition of claim 5 wherein at least 5% of the polymer solids comprise the non-alkali thickenable emulsion polymer (i).
Claim 10
Dependent Claim 24 words
The composition of claim 5 wherein the non-alkali thickenable polymer in the form of an emulsion is a polymer of an alpha-olefinic monocarboxylic acid.
Claim 11
Dependent Claim 34 words
The composition of claim 5 wherein the non-alkali thickenable polymer is a copolymer wherein at least one of the monomers is selected from the group consisting of acrylic acid, and esters of acrylic acid.
Claim 12
Dependent Claim 15 words
The composition of claim 5 wherein said non-alkali thickenable polymer is an acrylic emulsion polymer.
Claim 13
Dependent Claim 25 words
The composition of claim 5 wherein the alkali thickenable polymer has an acid monomer content of from 6 to 25% by weight of the polymer.
Claim 14
Dependent Claim 11 words
The composition of claim 5 wherein the alkaline agent is monobasic.
Claim 15
Dependent Claim 18 words
The composition of claim 12 wherein the monobasic alkaline agent is selected from ammonium and alkali metal hydroxides.
Claim 16
Dependent Claim 45 words
The dressing composition of claim 5 wherein said composition further comprises a solvent capable of inhibiting the time rate of film formation of the composition and present in an amount sufficient to allow adequate time for the composition to be suitably applied to a substrate.
Claim 17
Dependent Claim 24 words
The composition of claim 14 wherein the solvent is water soluble and has a vapor pressure at room temperature lower than that of water.
Claim 18
Dependent Claim 12 words
The composition of claim 15 wherein the solvent is a short-chain diol.
Claim 19
Dependent Claim 11 words
The composition of claim 16 wherein the solvent is ethylene glycol.
Claim 20
Dependent Claim 10 words
The composition of claim 5 further comprising a pigment component.
Claim 21
Dependent Claim 26 words
The composition of claim 18 wherein said pigment is present in sufficient amount to render the cured composition with sufficient opacity to obscure the substrate surface.
Claim 22
Dependent Claim 19 words
The composition of claim 5 further comprising a coalescing aid for inhibiting the cracking of the composition when cured.
Claim 23
Dependent Claim 21 words
The composition of claim 20 wherein said coalescing aid is selected from the group consisting of diacetone alcohol and Butyl Cellosolve.
Claim 24
Dependent Claim 9 words
The composition of claim 5 further comprising a plasticizer.
Claim 25
Dependent Claim 12 words
The composition of claim 5 wherein said composition further comprises a microbicide.
Claim 26
Dependent Claim 398 words
A tile grout dressing composition capable of selectively adhering to grout surfaces and forming on adherable grout surfaces a non-porous, stain resistant, washable layer when cured, said composition comprising i. a high molecular weight polymer in the form of an emulsion which is not alkali-thickenable, which emulsion is destabilized in the presence of polyvalent cations, said polymer selected from the group consisting of polymers of carboxylic acids, polymers of esters of carboxylic acids, and copolymers of a carboxylic acid or ester of a carboxylic acid with one or more monomers from the group consisting of the carboxylic acids, esters of carboxylic acids, acrylonitriles, acrylamides, aromatic compounds and alkenes, said polymer characterized as being room-temperature curable and forming a water-resistant film when cured; ii. an alkali-thickenable high molecular weight polymer capable of substantially increasing the viscosity of the composition as its pH is increased above neutral pH, said polymer in the form of a colloidal dispersion or emulsion of polymer particles which dispersion or emulsion is destabilized in the presence of polyvalent cations, said polymer selected from the group consisting of polymers of carboxylic acids, polymers of esters of carboxylic acids, and copolymers of a carboxylic acid or ester of a carboxylic acid with one or more monomers from the group consisting of the carboxylic acids, esters of carboxylic acids, acrylonitriles, acrylamides, aromatic compounds and alkenes, said polymer characterized as being room temperature curable and forming a water-resistant film when cured; iii. an alkaline agent wherein the cation or cations of said agent are mono-valent and said alkaline agent is present in sufficient amounts to cause the alkali-thickenable polymer to increase the viscosity of the composition; iv. water; and v. a solvent having a vapor pressure at room temperature lower than that of water and capable of inhibiting the time rate of film formation of the composition and present in an amount sufficient to allow adequate time for the composition to be suitably applied to a substrate; wherein the total weight of polymer solids is in the range of 5-60% by weight of the total composition, at least 5% by weight of the total polymer solids is the polymer in the form of an emulsion, and the volatile components comprise at least 20% by weight of the composition, and wherein the composition has a thixotropic rheology and a viscosity which is greater than about 50,000 cps at 70° F.
Claim 27
Dependent Claim 398 words
A tile grout dressing composition capable of selectively adhering to grout surfaces and forming on adherable grout surfaces a non-porous, stain resistant, washable layer when cured, said composition comprising i. a high molecular weight polymer in the form of an emulsion which is not alkali-thickenable, which emulsion is destabilized in the presence of polyvalent cations, said polymer selected from the group consisting of polymers of carboxylic acids, polymers of esters of carboxylic acids, and copolymers of a carboxylic acid or ester of a carboxylic acid with one or more monomers from the group consisting of the carboxylic acids, esters of carboxylic acids, acrylonitriles, acrylamides, aromatic compounds and alkenes, said polymer characterized as being room-temperature curable and forming a water-resistant film when cured; ii. an alkali-thickenable high molecular weight polymer capable of substantially increasing the viscosity of the composition as its pH is increased above neutral pH, said polymer in the form of a colloidal dispersion or emulsion of polymer particles which dispersion or emulsion is destabilized in the presence of polyvalent cations, said polymer selected from the group consisting of polymers of carboxylic acids, polymers of esters of carboxylic acids, and copolymers of a carboxylic acid or ester of a carboxylic acid with one or more monomers from the group consisting of the carboxylic acids, esters of carboxylic acids, acrylonitriles, acrylamides, aromatic compounds and alkenes, said polymer characterized as being room temperature curable and forming a water-resistant film when cured; iii. an alkaline agent wherein the cation or cations of said agent are mono-valent and said alkaline agent is present in sufficient amounts to cause the alkali-thickenable polymer to increase the viscosity of the composition; iv. water; and v. a solvent having a vapor pressure at room temperature lower than that of water and capable of inhibiting the time rate of film formation of the composition and present in an amount sufficient to allow adequate time for the composition to be suitably applied to a substrate; wherein the total weight of polymer solids is in the range of 5-60% by weight of the total composition, at least 5% by weight of the total polymer solids is the polymer in the form of an emulsion, and the volatile components comprise at least 20% by weight of the composition, and wherein the composition has a thixotropic rheology and a viscosity which is greater than about 50,000 cps at 70° F.
Claim 28
Dependent Claim 45 words
The composition of claim 24 wherein the non-alkali thickenable polymer is a copolymer wherein at least one of the monomers present is selected from the group consisting of acrylic acid, homologues of acrylic acid, esters of acrylic acid, and esters of homologues of acrylic acid.
Claim 29
Dependent Claim 38 words
The composition of claim 24 wherein the alkali thickenable polymer is in the form of a sol of colloidal polymer particles, said polymer having an acid monomer content of from 6 to 25% by weight of the polymer.
Claim 30
Dependent Claim 12 words
The composition of claim 24 wherein the solvent is a short-chain diol.
Claim 31
Dependent Claim 49 words
The composition of claim 24 further comprising a pigment component present in a sufficient amount to render the cured composition with sufficient opacity to obscure a substrate surface on which it is applied, and wherein the weight ratio of total polymer solids to pigment component is 1:1 or greater.
Claim 32
Dependent Claim 14 words
The composition of claim 24 further comprising a coalescing aid or plasticizer or both.
Claim 33
Dependent Claim 12 words
The composition of claim 24 wherein said composition further comprises a microbicide.

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-10-24 1981-04-25 1981-10-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-10-24 1985-04-25 1985-10-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-10-24 1989-04-25 1989-10-25 $7700.00 Window Closed / Lapsed

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