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US4054539A Expired / Lapsed US ⏱️ 0.0 years remaining

Catalyst comprising ultrastable aluminosilicates and hydrocarbon-conversion processes employing same

Assignee: BP Corp North America Inc
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Filing: 1973-11-28
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Granted: 1977-10-18
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Expires: 1993-11-28
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Abstract

Abstract The catalyst comprises the oxides of cobalt and molybdenum deposited on a co-catalytic acidic cracking support comprising ultrastable, large-pore crystalline aluminosilicate material and a silica-alumina cracking catalyst. This catalyst may be used in a hydrocracking process or a combination process for converting petroleum hydrocarbons to gasoline blending stock having an unleaded research octane number greater than about 105. The hydrocracking process comprises contacting the catalyst in a hydrocracking reaction zone under hydrocracking conditions with a feedstock having an initial boiling point of at least 350° F. The combination process comprises treating the hydrocarbons in the hydrocracking process, selectively solvent-extracting the aromatics from the resultant hydrocracked product to obtain an aromatic extract and a non-aromatic raffinate, catalytically reforming the non-aromatic raffinate, and blending the resultant catalytic reformate with aromatic extract.

Inventors

  • 👤 Albert L. Hensley, Jr.

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 11:22
CPC Classifications
C; C10; C10G; C10G47/00; C10G47/02; C10G47/10; C10G47/12; C10G47/16; C10G47/20; B; B01; B01J; B01J29/00; B01J29/04; B01J29/06; B01J29/08; B01J29/16; B01J29/166

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 97 words
A catalytic composition for use in a hydrocracking process, which catalytic composition comprises cobalt and molybdenum on a co-catalytic solid acidic support comprising ultrastable, large-pore crystalline aluminosilicate material and a silica-alumina cracking catalyst, a substantial amount of said ultrastable, large-pore crystalline aluminosilicate material being characterized by well-defined hydroxyl infrared bands near 3700 cm.sup. -1 and near 3625 cm.sup. -1 , said ultrastable, large-pore crystalline aluminosilicate material being characterized further by a sodium content that is less than one percent, a maximum cubic unit cell dimension of 24.55 A, and a superior ability to withstand repeated wetting-drying cycles.
Claim 2
Dependent Claim 97 words
A catalytic composition for use in a hydrocracking process, which catalytic composition comprises cobalt and molybdenum on a co-catalytic solid acidic support comprising ultrastable, large-pore crystalline aluminosilicate material and a silica-alumina cracking catalyst, a substantial amount of said ultrastable, large-pore crystalline aluminosilicate material being characterized by well-defined hydroxyl infrared bands near 3700 cm.sup. -1 and near 3625 cm.sup. -1 , said ultrastable, large-pore crystalline aluminosilicate material being characterized further by a sodium content that is less than one percent, a maximum cubic unit cell dimension of 24.55 A, and a superior ability to withstand repeated wetting-drying cycles.
Claim 3
Dependent Claim 24 words
The catalytic composition of claim 1 wherein said ultrastable, large-pore crystalline aluminosilicate material is suspended in a porous matrix of said silica-alumina cracking catalyst.
Claim 4
Dependent Claim 125 words
A catalytic composition for use in a hydrocracking process, which catalytic composition comprises cobalt and molybdenum on a co-catalytic solid acidic support comprising ultrastable, large-pore crystalline aluminosilicate material and a silica-alumina cracking catalyst, said cobalt and said molybdenum being present as their oxides, said ultrastable, large-pore crystalline aluminosilicate material being suspended in a porous matrix of said silica-alumina cracking catalyst, a substantial amount of said ultrastable, large-pore crystalline aluminosilicate material being characterized by well-defined hydroxyl infrared bands near 3700 cm.sup. -1 and near 3626 cm.sup. -1 , said ultrastable, large-pore crystalline aluminosilicate material being characterized further by a sodium content that is less than one weight percent, a maximum cubic unit cell dimension of 24.55 A, and a superior ability to withstand repeated wetting-drying cycles.
Claim 5
Dependent Claim 125 words
A catalytic composition for use in a hydrocracking process, which catalytic composition comprises cobalt and molybdenum on a co-catalytic solid acidic support comprising ultrastable, large-pore crystalline aluminosilicate material and a silica-alumina cracking catalyst, said cobalt and said molybdenum being present as their oxides, said ultrastable, large-pore crystalline aluminosilicate material being suspended in a porous matrix of said silica-alumina cracking catalyst, a substantial amount of said ultrastable, large-pore crystalline aluminosilicate material being characterized by well-defined hydroxyl infrared bands near 3700 cm.sup. -1 and near 3626 cm.sup. -1 , said ultrastable, large-pore crystalline aluminosilicate material being characterized further by a sodium content that is less than one weight percent, a maximum cubic unit cell dimension of 24.55 A, and a superior ability to withstand repeated wetting-drying cycles.
Claim 6
Dependent Claim 87 words
The catalytic composition of claim 3 wherein said cobalt is present in an amount within the range of about 2 to about 5 weight percent cobalt oxide and said molybdenum is present in an amount within the range of about 4 to about 15 weight percent molybdenum trioxide, based upon the total weight of said catalytic composition, and said ultrastable, large-pore crystalline aluminosilicate material is present in an amount within the range of about 5 to about 50 weight percent, based upon the weight of said support.
Claim 7
Dependent Claim 28 words
The catalytic composition of claim 4 wherein said catalytic composition is further characterized by its ability to be regenerated at a temperature that is less than 900° F.
Claim 8
Dependent Claim 117 words
A catalytic composition for use in a hydrocracking process, which catalytic composition comprises a Group VI metal and a Group VIII metal, oxides of a Group VI metal and a Group VIII metal, or mixtures thereof on a co-catalytic solid acidic support comprising ultrastable, large-pore crystalline aluminosilicate material and a silica-alumina cracking catalyst, a substantial amount of said ultrastable, large-pore crystalline aluminosilicate material being characterized by well-defined hydroxyl infrared bands near 3700 cm.sup. -1 and near 3625 cm.sup. -1 , said ultrastable, large-pore crystalline aluminosilicate material being characterized further by a sodium content that is less than one percent, a maximum cubic unit cell dimension of 24.55 A, and a superior ability to withstand repeated wetting-drying cycles.
Claim 9
Dependent Claim 117 words
A catalytic composition for use in a hydrocracking process, which catalytic composition comprises a Group VI metal and a Group VIII metal, oxides of a Group VI metal and a Group VIII metal, or mixtures thereof on a co-catalytic solid acidic support comprising ultrastable, large-pore crystalline aluminosilicate material and a silica-alumina cracking catalyst, a substantial amount of said ultrastable, large-pore crystalline aluminosilicate material being characterized by well-defined hydroxyl infrared bands near 3700 cm.sup. -1 and near 3625 cm.sup. -1 , said ultrastable, large-pore crystalline aluminosilicate material being characterized further by a sodium content that is less than one percent, a maximum cubic unit cell dimension of 24.55 A, and a superior ability to withstand repeated wetting-drying cycles.
Claim 10
Dependent Claim 24 words
The catalytic composition of claim 6 wherein said ultrastable, large-pore crystalline aluminosilicate material is suspended in a porous matrix of said silica-alumina cracking catalyst.

References Cited (Backward Citations)

US3132087A Cited
US3159568A Cited
US3425956A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-10-17 1981-04-18 1981-10-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-10-17 1985-04-18 1985-10-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-10-17 1989-04-18 1989-10-18 $7700.00 Window Closed / Lapsed

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