Hermetically sealed alkali metal battery container

Claim 2

A hermetically sealed alkali metal battery container comprising: a ceramic ring having top and bottom surfaces; an inner casing of a solid alkali ion-conductive material with one open end; a glass seal sealing said inner casing adjacent its open end to said ceramic ring so that said inner casing extends downwardly from the bottom surface of said ceramic ring; a first outer casing with an open end and a closed end, said outer casing surrounding said inner casing and spaced therefrom; a first ring encircling and bonded to said open end of said first outer casing, said ring (a) having a raised annular ridge encircling said open end of said first outer casing, (b) having at least a pair of openings for receiving bolts therethrough, and (c) being adjacent said bottom surface of said ceramic ring; a first pair of thin washers positioned between said raised annular ridge of said first ring and said bottom surface of said ceramic ring, said washer adjacent said first ring having a coefficient of thermal expansion closely matching that of said first ring and said washer adjacent said ceramic ring having a coefficient of thermal expansion closely matching that of said ceramic ring; a second outer casing with an open end and a closed end; a second ring encircling and bonded to said open end of said second outer casing, said second ring (a) having a raised annular ridge encircling said open end of said second outer casing, and (b) being adjacent said top surface of said ceramic ring, whereby said second outer casing is spaced from and extends in an opposite direction to said first outer casing; a second pair of thin washers positioned between said raised annular ridge of said second ring and said top surface of said ceramic ring, said washer adjacent said second ring having a coefficient of thermal expansion closely matching that of said second ring and said washer adjacent said ceramic having a coefficient of thermal expansion closely matching that of said ceramic ring; a Belleville spring encircling said second outer casing and engaging an upper surface of said second ring; a third ring encircling said second outer casing and both (a) engaging an upper edge of said Belleville spring, and (b) having at least a pair of spaced openings aligned with said openings of said first ring for receiving bolts therethrough; and at least a pair of nut and bolt assemblies extending through said openings in said first and said third rings and securely tightened together to draw said annular ridges on said first and said second rings tightly into engagement with said first and said second pair of washers to provide a hermetically sealed alkali metal battery container.

Claim 3

A hermetically sealed alkali metal battery container comprising: a ceramic ring having top and bottom surfaces; an inner casing of a solid alkali ion-conductive material with one open end; a glass seal sealing a portion of an outer wall of said inner casing adjacent its open end within and to an interior surface of said ceramic ring so that said inner casing extends downwardly from the bottom surface of said ceramic ring; a first outer metal casing with an open end and a closed end, said outer metal casing surrounding said inner casing and spaced therefrom; a first metal ring encircling and welded to said open end of said first outer metal casing, said metal ring (a) having a raised annular ridge encircling said open end of said first outer metal casing, (b) having at least a pair of openings for receiving bolts therethrough, and (c) being adjacent said bottom surface of said ceramic ring; a first pair of thin metal washers positioned between said raised annular ridge of said first metal ring and said bottom surface of said ceramic ring, said washer adjacent said first metal ring having a coefficient of thermal expansion closely matching that of said first metal ring and said washer adjacent said ceramic ring having a coefficient of thermal expansion closely matching that of said ceramic ring; a second outer metal casing with an open end and a closed end; a second metal ring encircling and welded to said open end of said second outer metal casing, said second metal ring (a) having a raised annular ridge encircling said open end of said second outer metal casing, and (b) being adjacent said top surface of said ceramic ring, whereby said second outer casing is spaced from and extends in an opposite direction to said first outer casing; a second pair of thin metal washers positioned between said raised annular ridge of said second metal ring and said top surface of said ceramic ring, said washer adjacent said second metal ring having a coefficient of thermal expansion closely matching that of said second metal ring and said washer adjacent said ceramic having a coefficient of thermal expansion closely matching that of said ceramic ring; a Belleville spring encircling said second outer metal casing and engaging an upper surface of said second metal ring; a third metal ring encircling said second outer metal casing and both (a) engaging an upper edge of said Belleville spring, and (b) having at least a pair of spaced openings aligned with said openings of said first metal ring for receiving bolts therethrough; and at least a pair of nut and bolt assemblies extending through said openings in said first and said third metal rings and securely tightened together to draw said annular ridges on said first and said second metal rings tightly into engagement with said first and said second pair of metal washers to provide a hermetically sealed alkali metal battery container.

Claim 4

A hermetically sealed alkali metal battery container comprising: a ceramic ring having top and bottom surfaces; an inner casing of a solid alkali ion-conductive material with one open end; a glass seal sealing a portion of an outer wall of said inner casing adjacent its open end within and to an interior surface of said ceramic ring so that said inner casing extends downwardly from the bottom surface of said ceramic ring; a first outer metal casing with an open end and a closed end, said outer metal casing surrounding said inner casing and spaced therefrom; a first metal ring encircling and welded to said open end of said first outer metal casing, said metal ring (a) having a raised annular ridge encircling said open end of said first outer metal casing, (b) having at least a pair of openings for receiving bolts therethrough, and (c) being adjacent said bottom surface of said ceramic ring; a first pair of thin metal washers positioned between said raised annular ridge of said first metal ring and said bottom surface of said ceramic ring, said washer adjacent said first metal ring having a coefficient of thermal expansion closely matching that of said first metal ring and said washer adjacent said ceramic ring having a coefficient of thermal expansion closely matching that of said ceramic ring; a second outer metal casing with an open end and a closed end; a second metal ring encircling and welded to said open end of said second outer metal casing, said second metal ring (a) having a raised annular ridge encircling said open end of said second outer metal casing, and (b) being adjacent said top surface of said ceramic ring, whereby said second outer casing is spaced from and extends in an opposite direction to said first outer casing; a second pair of thin metal washers positioned between said raised annular ridge of said second metal ring and said top surface of said ceramic ring, said washer adjacent said second metal ring having a coefficient of thermal expansion closely matching that of said second metal ring and said washer adjacent said ceramic having a coefficient of thermal expansion closely matching that of said ceramic ring; a Belleville spring encircling said second outer metal casing and engaging an upper surface of said second metal ring; a third metal ring encircling said second outer metal casing and both (a) engaging an upper edge of said Belleville spring, and (b) having at least a pair of spaced openings aligned with said openings of said first metal ring for receiving bolts therethrough; and at least a pair of nut and bolt assemblies extending through said openings in said first and said third metal rings and securely tightened together to draw said annular ridges on said first and said second metal rings tightly into engagement with said first and said second pair of metal washers to provide a hermetically sealed alkali metal battery container.

Claim 5

The container of claim 2 wherein each of said washers have a thickness in the range from 0.003 to 0.005 inches.

Claim 6

The container of claim 3 wherein said washer adjacent said metal rings are formed of hardened and polished steel and said washers adjacent said ceramic ring are formed of a nickel, cobalt, iron alloy.