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US4046930A Expired / Lapsed US ⏱️ 0.0 years remaining

Treatment of paper and textile fabrics with emulsified epoxy-silicones

Assignee: OSI Specialties Inc
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Filing: 1976-07-06
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Granted: 1977-09-06
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Expires: 1996-07-06
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Abstract

Abstract Paper and textile fabric substrates have been rendered water repellent by treatment of water-dispersible aqueous emulsions of epoxy-silicones where the emulsifying agent is an anionic sulfonate emulsifier, which is capable of forming stable aqueous emulsions of epoxy-silicones, which cure rapidly without curing catalysts.

Inventors

  • 👤 Gordon Carlton Johnson
  • 👤 Richard Bruce Metzler

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 08:34
CPC Classifications
D; D06; D06M; D06M15/00; D06M15/19; D06M15/37; D06M15/643; D06M15/65; Y; Y10; Y10T; Y10T428/00; Y10T428/31504; Y10T428/31511; Y10T428/31652; Y10T428/31663; Y10T428/31667

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 333 words
In the method of imparting water repellency to paper and textile fabric substrates which comprises contacting the substrates with a water-dispersible aqueous emulsion of an epoxy-silicone having the formula: MD.sub.x U.sub.y M'.sub.q wherein D represents an R 2 SiO unit in which R is a monovalent hydrocarbon radical free of acetylenic unsaturation; U represents a unit selected from the class consisting of ##STR10## in which R is as defined above and R' a monovalent organic radical containing at least one vicinal epoxy group, ##STR11## M and M' are in each occurrence an endblocking unit having the formula ##STR12## in which R" is a monovalent hydrocarbon radical free of olefinic unsaturation, R' is as defined above, a has a value from 0 to 1 inclusive, q has a value of 1 when U is an ##STR13## unit and a value of (y + 1) when U is an R'SiO 3/2 unit, x is an integer having a value of from 10 to about 10 5 , y is an integer having a value of from 1 to about 10 2 , the sum of x, y and q being such that the epoxy-silicone compound MD x U y M' has a molecular weight of from about 10 3 to about 10 6 and the ratio of epoxy-containing units to units containing no epoxy groups is within the range of from about 0.001 to 0.5, said epoxy-silicone being employed in an amount of from about 0.01 to about 4 weight % based on the weight of dry substrate, the improvement which consists of producing an aqueous emulsion for application to said substrates by emulsifying said epoxy-silicone in water using about 1 to 25 weight %, based on the weight of said epoxy-silicone, of an anionic sulfonate emulsifier capable of producing an aqueous emulsion of said epoxy-silicone having a maximum water absorption on paper at 49° C. for 3 minutes of about 0.6 g./100 cm 2 when measured by the Cobb Test in accordance with TAPPI-T-441.
Claim 2
Dependent Claim 333 words
In the method of imparting water repellency to paper and textile fabric substrates which comprises contacting the substrates with a water-dispersible aqueous emulsion of an epoxy-silicone having the formula: MD.sub.x U.sub.y M'.sub.q wherein D represents an R 2 SiO unit in which R is a monovalent hydrocarbon radical free of acetylenic unsaturation; U represents a unit selected from the class consisting of ##STR10## in which R is as defined above and R' a monovalent organic radical containing at least one vicinal epoxy group, ##STR11## M and M' are in each occurrence an endblocking unit having the formula ##STR12## in which R" is a monovalent hydrocarbon radical free of olefinic unsaturation, R' is as defined above, a has a value from 0 to 1 inclusive, q has a value of 1 when U is an ##STR13## unit and a value of (y + 1) when U is an R'SiO 3/2 unit, x is an integer having a value of from 10 to about 10 5 , y is an integer having a value of from 1 to about 10 2 , the sum of x, y and q being such that the epoxy-silicone compound MD x U y M' has a molecular weight of from about 10 3 to about 10 6 and the ratio of epoxy-containing units to units containing no epoxy groups is within the range of from about 0.001 to 0.5, said epoxy-silicone being employed in an amount of from about 0.01 to about 4 weight % based on the weight of dry substrate, the improvement which consists of producing an aqueous emulsion for application to said substrates by emulsifying said epoxy-silicone in water using about 1 to 25 weight %, based on the weight of said epoxy-silicone, of an anionic sulfonate emulsifier capable of producing an aqueous emulsion of said epoxy-silicone having a maximum water absorption on paper at 49° C. for 3 minutes of about 0.6 g./100 cm 2 when measured by the Cobb Test in accordance with TAPPI-T-441.
Claim 3
Dependent Claim 58 words
Method claimed in claim 1 wherein the anionic sulfonate emulsifier is selected from the group consisting of salts of an alkylaryl sulfonic acid, alkali metal salts of a dialkyl sulfosuccinic acid, alkali metal salts of an alkylaryl polyether sulfonic acid, alkali metal salts of an alkyl naphthalene sulfonic acid, and alkali metal salts of an alkane sulfonic acid.
Claim 4
Dependent Claim 16 words
Method claimed in claim 2 wherein the emulsifier is a salt of an alkylaryl sulfonic acid.
Claim 5
Dependent Claim 13 words
Method claimed in claim 3 wherein the salt is an alkali metal salt.
Claim 6
Dependent Claim 12 words
Method claimed in claim 3 wherein the salt is a morpholine salt.
Claim 7
Dependent Claim 12 words
Method claimed in claim 3 wherein the salt is an alkanolamine salt.
Claim 8
Dependent Claim 14 words
Method claimed in claim 2 wherein the emulsifier is an alkali metal dialkyl sulfosuccinate.
Claim 9
Dependent Claim 16 words
Method claimed in claim 2 wherein the emulsifier is an alkylaryl polyether alkali metal sulfonate salt.
Claim 10
Dependent Claim 16 words
Method claimed in claim 2 wherein the emulsifier is an alkyl naphthalene sulfonate alkali metal salt.
Claim 11
Dependent Claim 12 words
Method claimed in claim 1 wherein the emulsifier is an alkane sulfonate.
Claim 12
Dependent Claim 314 words
Composition suitable for imparting water repellency to paper and textile fabric substrate consisting of a water-dispersible aqueous emulsion of an epoxy-silicone having the formula: MD.sub.x U.sub.y M'.sub.q wherein D represents a R 2 SiO unit in which R is a monovalent hydrocarbon radical free of acetylenic unsaturation; U represents a unit selected from the class consisting of ##STR14## in which R is as defined above and R' is a monovalent organic radical containing at least one vicinal epoxy group, ##STR15## M and M' are in each occurrence an end blocking unit having the formula: ##STR16## in which R" is a monovalent hydrocarbon radical free of olefinic unsaturation, R' is as defined above, a has a value from 0 to 1 inclusive, has a value of 1 when U is an ##STR17## unit and a value of (y + 1) when U is an R'SiO 3/2 unit, x is an integer having a value of from 10 to about 10 5 , y is an integer having a value of from 1 to about 10 2 , the sum of x, y, and q being such that the epoxy-silicone compound MD x U y M' q has a molecular weight of from about 10 3 to about 10 6 and the ratio of epoxy-containing units to units containing no epoxy groups is within the range of from about 0.001 to 0.5, said epoxy-silicone being employed in an amount of from about 0.01 to about 4 weight % based on the weight of dry substrate, emulsified in water with about 1 to about 25 weight % of an anionic sulfonate emulsifier, based on the weight of the epoxy-silicone, capable of producing an aqueous emulsion of said epoxy-silicone having a maximum water absorption on paper at 49° C. for 3 minutes of about 0.6 g./100 cm 2 when measured by the Cobb Test in accordance with TAPPI-T-441.
Claim 13
Dependent Claim 314 words
Composition suitable for imparting water repellency to paper and textile fabric substrate consisting of a water-dispersible aqueous emulsion of an epoxy-silicone having the formula: MD.sub.x U.sub.y M'.sub.q wherein D represents a R 2 SiO unit in which R is a monovalent hydrocarbon radical free of acetylenic unsaturation; U represents a unit selected from the class consisting of ##STR14## in which R is as defined above and R' is a monovalent organic radical containing at least one vicinal epoxy group, ##STR15## M and M' are in each occurrence an end blocking unit having the formula: ##STR16## in which R" is a monovalent hydrocarbon radical free of olefinic unsaturation, R' is as defined above, a has a value from 0 to 1 inclusive, has a value of 1 when U is an ##STR17## unit and a value of (y + 1) when U is an R'SiO 3/2 unit, x is an integer having a value of from 10 to about 10 5 , y is an integer having a value of from 1 to about 10 2 , the sum of x, y, and q being such that the epoxy-silicone compound MD x U y M' q has a molecular weight of from about 10 3 to about 10 6 and the ratio of epoxy-containing units to units containing no epoxy groups is within the range of from about 0.001 to 0.5, said epoxy-silicone being employed in an amount of from about 0.01 to about 4 weight % based on the weight of dry substrate, emulsified in water with about 1 to about 25 weight % of an anionic sulfonate emulsifier, based on the weight of the epoxy-silicone, capable of producing an aqueous emulsion of said epoxy-silicone having a maximum water absorption on paper at 49° C. for 3 minutes of about 0.6 g./100 cm 2 when measured by the Cobb Test in accordance with TAPPI-T-441.
Claim 14
Dependent Claim 58 words
Composition claimed in claim 11 wherein the anionic sulfonate emulsifier is selected from the group consisting of salts of an alkylaryl sulfonic acid, alkali metal salts of a dialkyl sulfosuccinic acid, alkali metal salts of an alkylaryl polyether sulfonic acid, alkali metal salts of an alkyl naphthalene sulfonic acid, and alkali metal salts of an alkane sulfonic acid.
Claim 15
Dependent Claim 16 words
Composition claimed in claim 12 wherein the emulsifier is a salt of an alkylaryl sulfonic acid.
Claim 16
Dependent Claim 13 words
Composition claimed in claim 13 wherein the salt is an alkali metal salt.
Claim 17
Dependent Claim 12 words
Composition claimed in claim 13 wherein the salt is an alkanolamine salt.
Claim 18
Dependent Claim 18 words
Composition claimed in claim 12 wherein the emulsifier is an alkali metal salt of a dialkyl sulfosuccinic acid.
Claim 19
Dependent Claim 17 words
Composition claimed in claim 12 wherein the emulsifier is an alkali metal salt alkylaryl polyether sulfonic acid.
Claim 20
Dependent Claim 19 words
Composition claimed in claim 12 wherein the emulsifier is an alkali metal salt of an alkyl naphthalene sulfonic acid.
Claim 21
Dependent Claim 18 words
Composition claimed in claim 12 wherein the emulsifier is an alkali metal salt of an alkane sulfonic acid.

References Cited (Backward Citations)

US3294725A Cited
US3360491A Cited
US3431143A Cited
US3511699A Cited
US3729444A Cited
US3755070A Cited
US3755071A Cited
US3763069A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-09-05 1981-03-07 1981-09-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-09-05 1985-03-07 1985-09-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-09-05 1989-03-07 1989-09-06 $7700.00 Window Closed / Lapsed

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