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Lapping compositions comprising an aluminum, dialkyl orthophosphate gelling agent

Assignee: GE Chemicals Inc
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Filing: 1975-11-06
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Granted: 1977-09-06
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Expires: 1995-11-06
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Abstract

Abstract An improved lapping composition for use in lapping the surfaces of parts such as gears, seals, rings, and the like comprises a hydrocarbon liquid which is gelled by the addition of an alkyl orthophosphate gelling agent and to which is added the abrasive grit. The thixotropic character of the composition provides greatly improved suspension of the abrasive grit and highly desirable flow characteristics under shear, and results in an unexpected improvement in lapping rates.

Inventors

  • 👤 Jan Willem van Hesden

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 14:16
CPC Classifications
C; C09; C09K; C09K3/00; C09K3/14; C09K3/1454; C09K3/1472

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 115 words
A gelled hydrocarbon composition for use in lapping operations comprising a liquid hydrocarbon having a Brookfield viscosity of less than about 200 cps. and a flash point above about 100° F, from about 0.1 to about 10% by weight based on liquid hydrocarbon of the pseudo double salt of an alkyl orthophosphoric acid as a gelling agent, said pseudo double salt being the product of the neutralization of an acidic non-stoichiometric aluminum salt of an alkyl orthophosphoric acid with a base selected from the group consisting of ammonia and basic compounds of alkali metals and alkaline earth metals, and from about 0.1 to about 20 lbs. of a lapping abrasive per gallon of liquid hydrocarbon.
Claim 2
Dependent Claim 115 words
A gelled hydrocarbon composition for use in lapping operations comprising a liquid hydrocarbon having a Brookfield viscosity of less than about 200 cps. and a flash point above about 100° F, from about 0.1 to about 10% by weight based on liquid hydrocarbon of the pseudo double salt of an alkyl orthophosphoric acid as a gelling agent, said pseudo double salt being the product of the neutralization of an acidic non-stoichiometric aluminum salt of an alkyl orthophosphoric acid with a base selected from the group consisting of ammonia and basic compounds of alkali metals and alkaline earth metals, and from about 0.1 to about 20 lbs. of a lapping abrasive per gallon of liquid hydrocarbon.
Claim 3
Dependent Claim 37 words
The gelled hydrocarbon composition of claim 1 wherein the pseudo double salt of an alkyl orthophosphoric acid is the product of the neutralization of an acidic non-stoichiometric aluminum salt of an alkyl orthophosphoric acid with sodium hydroxide.
Claim 4
Dependent Claim 79 words
In a lapping operation wherein the surfaces of parts are subjected to low pressure abrading by contacting the part surface with a lapping surface and feeding to the contacting surfaces a lapping composition comprising a liquid hydrocarbon and an abrasive grit, the improvement wherein the lapping composition is gelled by adding thereto from about 0.1 to about 10 wt. per cent based on liquid hydrocarbon of the pseudo double salt of an alkyl orthophosphoric acid as a gelling agent.
Claim 5
Dependent Claim 79 words
In a lapping operation wherein the surfaces of parts are subjected to low pressure abrading by contacting the part surface with a lapping surface and feeding to the contacting surfaces a lapping composition comprising a liquid hydrocarbon and an abrasive grit, the improvement wherein the lapping composition is gelled by adding thereto from about 0.1 to about 10 wt. per cent based on liquid hydrocarbon of the pseudo double salt of an alkyl orthophosphoric acid as a gelling agent.
Claim 6
Dependent Claim 53 words
The lapping operation set forth in claim 3 wherein the pseudo double salt of alkyl orthophosphoric acid is the product of the neutralization of an acidic non-stoichiometric aluminum salt of alkyl orthophosphoric acid with a base selected from the group consisting of ammonia and basic compounds of alkali metals and alkaline earth metals.
Claim 7
Dependent Claim 37 words
The lapping operation set forth in claim 3 wherein the pseudo double salt of an alkyl orthophosphoric acid is the product of the neutralization of an acidic non-stoichiometric aluminum salt of alkyl orthophosphoric acid with sodium hydroxide.
Claim 8
Independent Claim 97 words
A method for lapping surfaces comprising the steps of contacting a part surface and a lapping surface under low pressure abrading conditions and feeding to the contacting surfaces a gelled lapping composition comprising a liquid hydrocarbon having a Brookfield viscosity of less than about 200 cps. and a flash point above about 100° F., from about 0.1 to about 10% by weight based on liquid hydrocarbon of the pseudo double salt of an alkyl orthophosphoric acid as a gelling agent and from about 0.1 to about 20 lbs. of a lapping abrasive per gallon of liquid hydrocarbon.
Claim 9
Independent Claim 97 words
A method for lapping surfaces comprising the steps of contacting a part surface and a lapping surface under low pressure abrading conditions and feeding to the contacting surfaces a gelled lapping composition comprising a liquid hydrocarbon having a Brookfield viscosity of less than about 200 cps. and a flash point above about 100° F., from about 0.1 to about 10% by weight based on liquid hydrocarbon of the pseudo double salt of an alkyl orthophosphoric acid as a gelling agent and from about 0.1 to about 20 lbs. of a lapping abrasive per gallon of liquid hydrocarbon.
Claim 10
Dependent Claim 52 words
The method of claim 6 wherein the pseudo double salt of an alkyl orthophosphoric acid is the product of the neutralization of an acidic non-stoichiometric aluminum salt of an alkyl orthophosphoric acid with a base selected from the group consisting of ammonia and basic compounds of alkali metals and alkaline earth metals.

References Cited (Backward Citations)

US2944880A Cited
US3458300A Cited
US3562176A Cited
US3575859A Cited
US3757864A Cited
US3909217A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-09-05 1981-03-07 1981-09-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-09-05 1985-03-07 1985-09-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-09-05 1989-03-07 1989-09-06 $7700.00 Window Closed / Lapsed

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