Claims Analysis
Total Claims: 12
Claim 1
Independent Claim
169 words
A continuous process for improving ferrous metal sucker rods wherein the rods are protected against corrosion and hydrogen ion embrittlement comprising the steps of: 1. cleaning the surface of the rods to remove debris and scale therefrom; 2. mechanically cold working and further cleaning the exterior surface of the cleaned rods of step (1) by shot peening the surface thereof; 3. electronically inspecting the rods to determine the symmetry of composition; 4. electronically inspecting the rods to determine the presence of flaws therein; 5. discarding those rods of steps (3) and (4) whose structural integrity is deficient for carrying its designed load; 6. coating the exterior surface of the remaining rods of step (5) with a stainless steel metal alloy by using an electric arc metal spray apparatus; 7. carrying out the coating step (6) immediately following the inspection steps (3) and (4); and, carrying out the inspection steps (3) and (4) immediately following the cleaning step (2) so that the coating is applied before appreciable oxidation can occur.
Claim 2
Dependent Claim
169 words
A continuous process for improving ferrous metal sucker rods wherein the rods are protected against corrosion and hydrogen ion embrittlement comprising the steps of: 1. cleaning the surface of the rods to remove debris and scale therefrom; 2. mechanically cold working and further cleaning the exterior surface of the cleaned rods of step (1) by shot peening the surface thereof; 3. electronically inspecting the rods to determine the symmetry of composition; 4. electronically inspecting the rods to determine the presence of flaws therein; 5. discarding those rods of steps (3) and (4) whose structural integrity is deficient for carrying its designed load; 6. coating the exterior surface of the remaining rods of step (5) with a stainless steel metal alloy by using an electric arc metal spray apparatus; 7. carrying out the coating step (6) immediately following the inspection steps (3) and (4); and, carrying out the inspection steps (3) and (4) immediately following the cleaning step (2) so that the coating is applied before appreciable oxidation can occur.
Claim 3
Dependent Claim
36 words
The method of claim 1, and further including the step of: 8. painting the exterior surface of the rod with a phenolic resin to provide a continuous plastic-like film over the exterior surface of the rod.
Claim 4
Dependent Claim
15 words
The method of claim 2 and further including the step of baking the painted surface.
Claim 5
Dependent Claim
33 words
The method of claim 1 and further including the step of preheating the rod prior to step (2) so as to enhance the cleaning and surface hardening action of the shot peening operation.
Claim 6
Dependent Claim
43 words
The method of claim 1 wherein step (1) includes preheating the rod to remove grease and other volatile and combustible matter from the surface thereof, and further including the step of preheating the rod to 200° F. prior to the metal coating step.
Claim 7
Dependent Claim
157 words
A continuous process for improving ferrous metal sucker rods wherein the rods are protected against corrosion and hydrogen ion embrittlement comprising the step of: 1. cleaning the surface of the rods to remove debris and scale therefrom; 2. mechanically cold working and further cleaning the exterior surface of the cleaned rods of step (1) by shot peening the surface thereof, 3. inspecting the rod for flaws and discarding those rods of step (2) whose structural integrity is deficient for carrying its designed load; 5. coating the exterior surface of the ramaining rods of step (3) with a metallic coating by spraying volatilized stainless steel metal onto the rod by using an electrical arc metal spray apparatus; 4. carrying out the coating step immediately following the insepection step and, carrying out the inspection step immediately following step (2) so as to avoid any appreciable oxidation thereof; 6. coating the exterior surface of the rod with a plastic coating.
Claim 8
Dependent Claim
157 words
A continuous process for improving ferrous metal sucker rods wherein the rods are protected against corrosion and hydrogen ion embrittlement comprising the step of: 1. cleaning the surface of the rods to remove debris and scale therefrom; 2. mechanically cold working and further cleaning the exterior surface of the cleaned rods of step (1) by shot peening the surface thereof, 3. inspecting the rod for flaws and discarding those rods of step (2) whose structural integrity is deficient for carrying its designed load; 5. coating the exterior surface of the ramaining rods of step (3) with a metallic coating by spraying volatilized stainless steel metal onto the rod by using an electrical arc metal spray apparatus; 4. carrying out the coating step immediately following the insepection step and, carrying out the inspection step immediately following step (2) so as to avoid any appreciable oxidation thereof; 6. coating the exterior surface of the rod with a plastic coating.
Claim 9
Dependent Claim
30 words
The method of claim 6 and further including the steps of: preheating the rod prior to the coating step (4) and cooling the rod prior to the coating step (6).
Claim 10
Dependent Claim
29 words
The method of claim 6 and further including the steps of: carrying out step (6) by spraying the surface of the rod with phenolic resin and baking the resin.
Claim 11
Dependent Claim
49 words
The method of claim 6 and further including the steps of: preheating the rod prior to the coating step (4) and cooling the rod prior to the coating step (6); and carrying out step (6) by spraying the surface of the rod with phenolic resin and baking the resin.
Claim 12
Dependent Claim
23 words
The method of claim 6 wherein the rod of claim 1 is used downhole in a borehole prior to carrying out step (1).