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Ortho-alkylation of phenols

Assignee: General Electric Co
•
Filing: 1975-11-17
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Granted: 1977-08-09
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Expires: 1995-11-17
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Abstract

Abstract This invention is for a process for the ortho-alkalation of phenols in the presence of a magnesium oxide alkylation catalyst. The process comprises the vapor phase reaction of a non-ortho-substituted phenol with an alcohol in the presence of an alkylation catalyst and is characterized by the introduction of water vapor into the reaction system. The water vapor effects continuous regeneration thereby substantially increasing catalyst life before regeneration is required. This is an important advantage as it increases the period of reactor operation before shut down is required, thereby making the overall process more economical.

Inventors

  • 👤 Alton J. Frabetti, Jr.

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 11:33
CPC Classifications
C; C07; C07C; C07C37/00; C07C37/11; C07C37/16; B; B01; B01J; B01J37/00; B01J37/0009; Y; Y02; Y02P; Y02P20/00; Y02P20/50; Y02P20/584

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 78 words
In a process for selectively alkylating a phenol in the ortho position which comprises the vapor phase reaction in the presence of a magnesium oxide alkylation catalyst of an alkyl alcohol and a phenol having the general formula: ##STR2## where R is a monovalent substituent from the group consisting of hydrogen, alkyl, phenyl and alkyl substituted phenyl; the improvement comprising adding water vapor to the vapor phase reaction in which said phenol is treated with said alkyl alcohol.
Claim 2
Dependent Claim 78 words
In a process for selectively alkylating a phenol in the ortho position which comprises the vapor phase reaction in the presence of a magnesium oxide alkylation catalyst of an alkyl alcohol and a phenol having the general formula: ##STR2## where R is a monovalent substituent from the group consisting of hydrogen, alkyl, phenyl and alkyl substituted phenyl; the improvement comprising adding water vapor to the vapor phase reaction in which said phenol is treated with said alkyl alcohol.
Claim 3
Dependent Claim 23 words
The process of claim 1 where the water vapor constitutes from 3 to 15% by weight of the alkyl alcohol and the phenol.
Claim 4
Dependent Claim 11 words
The process of claim 2 where the alcohol is methyl alcohol.
Claim 5
Dependent Claim 20 words
The process of claim 2 where the catalyst bed temperature is maintained at a temperature of at least 440° C.
Claim 6
Dependent Claim 11 words
The process of claim 2 where each R is a hydrogen.
Claim 7
Dependent Claim 10 words
The process of claim 2 where the phenol is ortho-cresol.
Claim 8
Dependent Claim 17 words
The process of claim 2 where the phenol is a mixture of unsubstituted phenol and ortho cresol.
Claim 9
Dependent Claim 15 words
The process of claim 2 where the magnesium oxide catalyst is substantially pure magnesium oxide.
Claim 10
Dependent Claim 23 words
The process of claim 2 where the magnesium oxide catalyst comprises magnesium oxide and from 2 to 15% by weight of a binder.
Claim 11
Dependent Claim 23 words
The process of claim 9 where the the binder is selected from the group consisting of silica, manganese oxides and organic polymeric binders.
Claim 12
Dependent Claim 14 words
The process of claim 10 where the organic polymeric binder is a cellulosic polymer.
Claim 13
Dependent Claim 111 words
In a process for selectively alkylating a phenol in the ortho position which comprises the vapor phase reaction in the presence of an alkylation catalyst comprising magnesium oxide and from 2 to 15% by weight of a binder which is a mixture of manganese oxides of an alkyl alcohol and a phenol having the general formula: ##STR3## where R is a monovalent substituent from the group consisting of hydrogen, alkyl, phenyl and alkyl substituted phenyl, the improvement comprising adding from 3 to 15% by weight of water vapor based on the alkyl alcohol and the phenol to the vapor phase reaction in which said phenol is treated with said alkyl alcohol.
Claim 14
Dependent Claim 111 words
In a process for selectively alkylating a phenol in the ortho position which comprises the vapor phase reaction in the presence of an alkylation catalyst comprising magnesium oxide and from 2 to 15% by weight of a binder which is a mixture of manganese oxides of an alkyl alcohol and a phenol having the general formula: ##STR3## where R is a monovalent substituent from the group consisting of hydrogen, alkyl, phenyl and alkyl substituted phenyl, the improvement comprising adding from 3 to 15% by weight of water vapor based on the alkyl alcohol and the phenol to the vapor phase reaction in which said phenol is treated with said alkyl alcohol.

References Cited (Backward Citations)

GB717588A Cited
US3006866A Cited
US3446856A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-08-08 1981-02-07 1981-08-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-08-08 1985-02-07 1985-08-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-08-08 1989-02-07 1989-08-09 $7700.00 Window Closed / Lapsed

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