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US4040159A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of manufacture of cooled airfoil-shaped bucket

Assignee: General Electric Co
•
Filing: 1975-10-29
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Granted: 1977-08-09
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Expires: 1995-10-29
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Abstract

Abstract A method of forming an airfoil-shaped body is described which includes providing a core with cooling channels recessed into the surface thereof, affixing a calendered multilayer flexible mesh screen substrate to the surface of the core, applying braze alloy and brazing the assembly thereby filling completely the mesh screen pores and bonding further the mesh member substrate to the core, and applying an erosion-corrosion resistant layer over the brazed mesh member substrate completing the airfoil-shaped body.

Inventors

  • 👤 Kenneth A. Darrow
  • 👤 Paul H. Kydd
  • 👤 John W. Daly

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 18:58
CPC Classifications
B; B23; B23K; B23K1/00; B23K1/0008; B23P; B23P15/00; B23P15/04; F; F01; F01D; F01D5/00; F01D5/12; F01D5/28; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49316; Y10T29/49336; Y10T29/49339; Y10T29/49341

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 99 words
A method of forming an airfoil-shaped body which comprises providing an airfoil core having cooling channels recessed into the surface thereof, applying material unwettable by a braze alloy to the surfaces of the cooling channel walls, applying a calendered multilayer flexible mesh member substrate on the core, affixing the mesh member substrate to the core, applying braze alloy to the mesh member substrate, brazing the assembly thereby filling completely the mesh member pores and bonding further the mesh member substrate to the core, and applying an erosion-corrosion resistant layer over the brazed mesh member substrate completing the airfoil-shaped body.
Claim 2
Independent Claim 99 words
A method of forming an airfoil-shaped body which comprises providing an airfoil core having cooling channels recessed into the surface thereof, applying material unwettable by a braze alloy to the surfaces of the cooling channel walls, applying a calendered multilayer flexible mesh member substrate on the core, affixing the mesh member substrate to the core, applying braze alloy to the mesh member substrate, brazing the assembly thereby filling completely the mesh member pores and bonding further the mesh member substrate to the core, and applying an erosion-corrosion resistant layer over the brazed mesh member substrate completing the airfoil-shaped body.
Claim 3
Dependent Claim 24 words
A method as in claim 1, in which additional braze alloy is applied subsequently and brazed to the brazed substrate to increase surface thickness.
Claim 4
Dependent Claim 26 words
A method as in claim 2, in which at least one additional layer of an erosion-corrosion resistant layer is applied to the initial erosion-corrosion resistant layer.
Claim 5
Dependent Claim 26 words
A method as in claim 1, in which at least one additional layer of an erosion-corrosion resistant layer is applied to the initial erosion-corrosion resistant layer.
Claim 6
Independent Claim 110 words
A method of forming an airfoil-shaped body which comprises providing an airfoil core having cooling channels recessed into the surface thereof, applying material unwettable by a braze alloy to the surfaces of the cooling channel walls, applying a calendered multilayer flexible mesh member substrate on the core, affixing the mesh member substrate to the core, applying braze alloy to the mesh member substrate, brazing the assembly thereby filling completely the mesh member pores and bonding further the mesh member substrate to the core, applying a layer of metal over the brazed mesh member substrate, and applying an erosion-corrosion resistant layer over the layer of metal thereby completing the airfoil-shaped body.
Claim 7
Independent Claim 110 words
A method of forming an airfoil-shaped body which comprises providing an airfoil core having cooling channels recessed into the surface thereof, applying material unwettable by a braze alloy to the surfaces of the cooling channel walls, applying a calendered multilayer flexible mesh member substrate on the core, affixing the mesh member substrate to the core, applying braze alloy to the mesh member substrate, brazing the assembly thereby filling completely the mesh member pores and bonding further the mesh member substrate to the core, applying a layer of metal over the brazed mesh member substrate, and applying an erosion-corrosion resistant layer over the layer of metal thereby completing the airfoil-shaped body.

References Cited (Backward Citations)

US1147233A Cited
US2022562A Cited
US2161533A Cited
US2290934A Cited
US2641439A Cited
US3067982A Cited
US3032316A Cited
AU116461A Cited
US3402914A Cited
US3647316A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-08-08 1981-02-07 1981-08-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-08-08 1985-02-07 1985-08-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-08-08 1989-02-07 1989-08-09 $7700.00 Window Closed / Lapsed

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