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US4039990A Expired / Lapsed US ⏱️ 0.0 years remaining

Sheet-wound, high-voltage coils

Assignee: General Electric Co
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Filing: 1975-10-01
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Granted: 1977-08-02
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Expires: 1995-10-01
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Abstract

Abstract An electrical coil comprised of sheet conductor is wound with dry film insulation between turns. The entire structure is maintained in a compressed gas environment, rendering harmless any small voids that may exist in the insulation. Cooling ducts of thin, cylindrical annuli are wound into the coil at intervals, and are completely sealed except for two places where they connect with inlet and outlet pipes.

Inventors

  • 👤 Sanborn F. Philp

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 12:13
CPC Classifications
H; H01; H01F; H01F27/00; H01F27/08; H01F27/28; H01F27/32; H01F27/321

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 119 words
An electrical coil comprising: a conductive sheet; an insulating sheet overlaying said conductive sheet; a magnetic core, said conductive sheet overlaid by said insulating sheet being wound continuously in a plurality of turns about said core such that consecutive turns of conductive sheet and insulating sheet are in substantially continuous contact over their facing areas, the wound turns forming a structure having voids therein of small thickness relative to thickness of said insulating sheet; means surrounding said coil with an environment of gas at high pressure such that said voids are filled with said gas; and a sealed cooling duct situated between two consecutive turns of said coil, said duct being connected to a supply of circulating coolant fluid.
Claim 2
Dependent Claim 119 words
An electrical coil comprising: a conductive sheet; an insulating sheet overlaying said conductive sheet; a magnetic core, said conductive sheet overlaid by said insulating sheet being wound continuously in a plurality of turns about said core such that consecutive turns of conductive sheet and insulating sheet are in substantially continuous contact over their facing areas, the wound turns forming a structure having voids therein of small thickness relative to thickness of said insulating sheet; means surrounding said coil with an environment of gas at high pressure such that said voids are filled with said gas; and a sealed cooling duct situated between two consecutive turns of said coil, said duct being connected to a supply of circulating coolant fluid.
Claim 3
Dependent Claim 47 words
The electrical coil of claim 1 wherein said duct is comprised of an electrically conductive material and is electrically connected to said coil so as to form at least a portion of a turn of said coil, said two consecutive turns being physically separate from each other.
Claim 4
Dependent Claim 123 words
An electrical coil comprising: a conductive sheet; an insulating sheet overlaying said conductive sheet; a magnetic core, said conductive sheet overlaid by said insulating sheet being wound continuously in a plurality of turns about said core such that consecutive turns of conductive sheet and insulating sheet are in substantially continuous contact over their facing areas, the wound turns forming a structure having voids therein of small thickness relative to thickness of said insulating sheet; means surrounding said coil with an environment of gas at high pressure such that said voids are filled with said gas; and a plurality of sealed cooling ducts situated between two consecutive turns of said coil, each of said ducts being connected to a supply of circulating coolant fluid.
Claim 5
Dependent Claim 123 words
An electrical coil comprising: a conductive sheet; an insulating sheet overlaying said conductive sheet; a magnetic core, said conductive sheet overlaid by said insulating sheet being wound continuously in a plurality of turns about said core such that consecutive turns of conductive sheet and insulating sheet are in substantially continuous contact over their facing areas, the wound turns forming a structure having voids therein of small thickness relative to thickness of said insulating sheet; means surrounding said coil with an environment of gas at high pressure such that said voids are filled with said gas; and a plurality of sealed cooling ducts situated between two consecutive turns of said coil, each of said ducts being connected to a supply of circulating coolant fluid.
Claim 6
Dependent Claim 141 words
An electrical coil comprising: a conductive sheet; an insulating sheet overlaying said conductive sheet; a magnetic core, said conductive sheet overlaid by said insulating sheet being wound continuously in a plurality of turns about said core such that consecutive turns of conductive sheet and insulating sheet are in substantially continuous contact over their facing areas, the wound turns forming a structure having voids therein of small thickness relative to thickness of said insulating sheet; means surrounding said coil with an environment of gas at high pressure such that said voids are filled with said gas; and a plurality of sealed cooling ducts, each of said ducts being situated respectively between consecutive turns, respectively, of said coil and spaced apart from each other by at least an intervening turn, each of said ducts being connected to a supply of circulating coolant fluid.
Claim 7
Dependent Claim 141 words
An electrical coil comprising: a conductive sheet; an insulating sheet overlaying said conductive sheet; a magnetic core, said conductive sheet overlaid by said insulating sheet being wound continuously in a plurality of turns about said core such that consecutive turns of conductive sheet and insulating sheet are in substantially continuous contact over their facing areas, the wound turns forming a structure having voids therein of small thickness relative to thickness of said insulating sheet; means surrounding said coil with an environment of gas at high pressure such that said voids are filled with said gas; and a plurality of sealed cooling ducts, each of said ducts being situated respectively between consecutive turns, respectively, of said coil and spaced apart from each other by at least an intervening turn, each of said ducts being connected to a supply of circulating coolant fluid.
Claim 8
Dependent Claim 192 words
An electrical transformer comprising: a core of magnetic material; a first coil wound about said core, said first coil being formed from a first conductive sheet and a first insulating sheet overlaying said first conductive sheet such that consecutive turns of conductive sheet and insulating sheet are in substantially continuous contact over their facing areas, said first coil having voids therein of small thickness relative to thickness of said first insulating sheet; a second coil wound about said first coil, said second coil including a second conductive sheet and a second insulating sheet overlaying said second conductive sheet such that consecutive turns of conductive sheet and insulating sheet are in substantially continuous contact over their facing areas, said second coil having voids therein of small thickness relative to thickness of said second insulating sheet; means surrounding said first and second coils with an environment of gas at high pressure such that said voids in said first and second coils are filled with said gas; and a sealed cooling duct situated between two consecutive turns of each of said coils, each of said ducts being connected to a supply of circulating coolant fluid.
Claim 9
Dependent Claim 192 words
An electrical transformer comprising: a core of magnetic material; a first coil wound about said core, said first coil being formed from a first conductive sheet and a first insulating sheet overlaying said first conductive sheet such that consecutive turns of conductive sheet and insulating sheet are in substantially continuous contact over their facing areas, said first coil having voids therein of small thickness relative to thickness of said first insulating sheet; a second coil wound about said first coil, said second coil including a second conductive sheet and a second insulating sheet overlaying said second conductive sheet such that consecutive turns of conductive sheet and insulating sheet are in substantially continuous contact over their facing areas, said second coil having voids therein of small thickness relative to thickness of said second insulating sheet; means surrounding said first and second coils with an environment of gas at high pressure such that said voids in said first and second coils are filled with said gas; and a sealed cooling duct situated between two consecutive turns of each of said coils, each of said ducts being connected to a supply of circulating coolant fluid.
Claim 10
Dependent Claim 60 words
The electrical transformer of claim 5 wherein at least one of said ducts is comprised of an electrically conductive material and is electrically connected to the two consecutive turns situated on either side thereof so as to form at least a portion of a turn of one of said coils, said two consecutive turns being physically separate from each other.
Claim 11
Dependent Claim 196 words
An electrical transformer comprising; a core of magnetic material; a first coil wound about said core, said first coil being formed from a first conductive sheet and a first insulating sheet overlaying said first conductive sheet such that consecutive turns of conductive sheet and insulating sheet are in substantially continuous contact over their facing areas, said first coil having voids therein of small thickness relative to thickness of said first insulating sheet; a second coil wound about said first coil, said second coil including a second conductive sheet and a second insulating sheet overlaying said second conductive sheet such that consecutive turns of conductive sheet and insulating sheet are in substantially continuous contact over their facing areas, said second coil having voids therein of small thickness relative to thickness of said second insulating sheet; means surrounding said first and second coils with an environment of gas at high pressure such that said voids in said first and second coils are filled with said gas; and a plurality of sealed cooling ducts situated between two consecutive turns of at least one of said coils, each of said ducts being connected to a supply of circulating coolant fluid.
Claim 12
Dependent Claim 196 words
An electrical transformer comprising; a core of magnetic material; a first coil wound about said core, said first coil being formed from a first conductive sheet and a first insulating sheet overlaying said first conductive sheet such that consecutive turns of conductive sheet and insulating sheet are in substantially continuous contact over their facing areas, said first coil having voids therein of small thickness relative to thickness of said first insulating sheet; a second coil wound about said first coil, said second coil including a second conductive sheet and a second insulating sheet overlaying said second conductive sheet such that consecutive turns of conductive sheet and insulating sheet are in substantially continuous contact over their facing areas, said second coil having voids therein of small thickness relative to thickness of said second insulating sheet; means surrounding said first and second coils with an environment of gas at high pressure such that said voids in said first and second coils are filled with said gas; and a plurality of sealed cooling ducts situated between two consecutive turns of at least one of said coils, each of said ducts being connected to a supply of circulating coolant fluid.
Claim 13
Dependent Claim 226 words
An electrical transformer comprising: a core of magnetic material; a first coil wound about said core, said first coil being formed from a first conductive sheet and a first insulating sheet overlaying said first conductive sheet such that consecutive turns of conductive sheet and insulating sheet are in substantially continuous contact over their facing areas, said first coil having voids therein of small thickness relative to thickness of said first insulating sheet; a second coil wound about said first coil, said second coil including a second conductive sheet and a second insulating sheet overlaying said second conductive sheet such that consecutive turns of conductive sheet and insulating sheet are in substantially continuous contact over their facing areas, said second coil having voids therein of small thickness relative to thickness of said second insulating sheet; means surrounding said first and second coils with an environment of gas at high pressure such that said voids in said first and second coils are filled with said gas; and in each of said coils, a plurality of sealed cooling ducts, each of said ducts being situated respectively between consecutive turns of each of said coils, respectively, said ducts being spaced apart from each other in each of said coils, respectively, by at least an intervening turn thereof, each of said ducts being connected to a supply of circulating coolant fluid.
Claim 14
Dependent Claim 226 words
An electrical transformer comprising: a core of magnetic material; a first coil wound about said core, said first coil being formed from a first conductive sheet and a first insulating sheet overlaying said first conductive sheet such that consecutive turns of conductive sheet and insulating sheet are in substantially continuous contact over their facing areas, said first coil having voids therein of small thickness relative to thickness of said first insulating sheet; a second coil wound about said first coil, said second coil including a second conductive sheet and a second insulating sheet overlaying said second conductive sheet such that consecutive turns of conductive sheet and insulating sheet are in substantially continuous contact over their facing areas, said second coil having voids therein of small thickness relative to thickness of said second insulating sheet; means surrounding said first and second coils with an environment of gas at high pressure such that said voids in said first and second coils are filled with said gas; and in each of said coils, a plurality of sealed cooling ducts, each of said ducts being situated respectively between consecutive turns of each of said coils, respectively, said ducts being spaced apart from each other in each of said coils, respectively, by at least an intervening turn thereof, each of said ducts being connected to a supply of circulating coolant fluid.
Claim 15
Dependent Claim 24 words
The electrical transformer of claim 8 wherein said first and second coils are wound with sufficient tension to be maintained self-supporting on said core.
Claim 16
Dependent Claim 24 words
The electrical transformer of claim 5 wherein said first and second coils are wound with sufficient tension to be maintained self-supporting on said core.

References Cited (Backward Citations)

US1912903A Cited
US2710947A Cited
US2872651A Cited
US3054974A Cited
US3201727A Cited
US3056071A Cited
US3201728A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-08-01 1981-01-31 1981-08-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-08-01 1985-01-31 1985-08-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-08-01 1989-01-31 1989-08-02 $7700.00 Window Closed / Lapsed

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