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US4038041A Expired / Lapsed US ⏱️ 0.0 years remaining

Composite interlayer for diffusion bonding

Assignee: RTX Corp
•
Filing: 1975-12-19
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Granted: 1977-07-26
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Expires: 1995-12-19
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Abstract

Abstract An interlayer for transient liquid phase diffusion bonding of the nickel, cobalt and iron alloys is provided between surfaces to be joined as a thin lamellar composite.

Inventors

  • 👤 David Scott Duvall
  • 👤 Daniel Francis Paulonis

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 12:08
CPC Classifications
B; B23; B23K; B23K35/00; B23K35/001; Y; Y10; Y10T; Y10T428/00; Y10T428/12; Y10T428/12222

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 116 words
In an interlayer for bonding metallic articles which are based on a metal chosen from the group consisting of nickel, cobalt, and iron, said interlayer having a composition similar to that of the articles being joined, except for the addition of a quantity of at least one melting point depressant, said interlayer having a brittle characteristic because of the formation of brittle phases, the improvement which comprises: providing the interlayer in the form of a plurality of lamellae, each of said lamellae being free from those combinations of elements which form brittle phases; whereby the lamellar interlayer is ductile even though its overall composition is one which would be brittle if produced in a homogeneous form.
Claim 2
Dependent Claim 116 words
In an interlayer for bonding metallic articles which are based on a metal chosen from the group consisting of nickel, cobalt, and iron, said interlayer having a composition similar to that of the articles being joined, except for the addition of a quantity of at least one melting point depressant, said interlayer having a brittle characteristic because of the formation of brittle phases, the improvement which comprises: providing the interlayer in the form of a plurality of lamellae, each of said lamellae being free from those combinations of elements which form brittle phases; whereby the lamellar interlayer is ductile even though its overall composition is one which would be brittle if produced in a homogeneous form.
Claim 3
Dependent Claim 12 words
An interlayer as in claim 1 wherein the melt depressant is boron.
Claim 4
Dependent Claim 22 words
An interlayer as in claim 1 wherein no single lamella contains amounts of the brittle gamma prime phase sufficient to impair fabricability.
Claim 5
Dependent Claim 36 words
An interlayer as in claim 1 wherein no single lamella contains significant amounts of both carbon and a material chosen from the group consisting of hafnium, chromium, tantalum, columbium, titanium, zirconium and tungsten and mixtures thereof.
Claim 6
Dependent Claim 17 words
An interlayer as in claim 1 wherein the lamellae are bonded together to form a unitary interlayer.
Claim 7
Dependent Claim 31 words
An interlayer as in claim 1 wherein at least one of the lamellae melts at a lower temperature than would a corresponding alloy of the overall composition of the lamellar interlayer.

References Cited (Backward Citations)

US3675311A Cited
US3678570A Cited
US3753794A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-07-25 1981-01-24 1981-07-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-07-25 1985-01-24 1985-07-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-07-25 1989-01-24 1989-07-26 $7700.00 Window Closed / Lapsed

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