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US4038039A Expired / Lapsed US ⏱️ 0.0 years remaining

Production of alumina

Assignee: Alcan Research and Development Ltd
•
Filing: 1976-07-06
•
Granted: 1977-07-26
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Expires: 1996-07-06
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Abstract

Abstract In order to control the sodium oxalate level in the liquor employed in the Bayer process for the production of alumina, a part of the spent liquor recovered from alumina trihydrate precipitation stage is concentrated by evaporation to render it supersaturated with respect to sodium oxalate. The thus concentrated liquor is then sprayed onto a packing in an enclosed space under conditions such that the supersaturation of the droplets at impact on the packing exceeds a critical supersaturation. The sprayed liquor deposits sodium oxalate on the packing and is recovered for recirculation to the process circuit.

Inventors

  • 👤 Andrew Nicolson Carruthers
  • 👤 John Edward Deutschman
  • 👤 Michael George Willis

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 18:18
CPC Classifications
C; C01; C01F; C01F7/00; C01F7/02; C01F7/46; C01F7/47; C01F7/473

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 118 words
A procedure for controlling the sodium oxalate level in the liquor employed in the Bayer process for the production of alumina from bauxite ore which comprises concentrating by evaporation a part of the spent liquor recovered from the precipitation stage to render it supersaturated with respect to sodium oxalate, spraying such concentrated liquor onto a packing in an enclosed space to impinge on such packing in the form of rapidly moving droplets, the evaporation of the liquor being continued in the evaporation stage until the sodium oxalate exceeds a critical supersaturation with reference to temperature of droplets at impact on the packing, recovering the sprayed liquor from the enclosed space and recycling said liquor to the process circuit.
Claim 2
Dependent Claim 118 words
A procedure for controlling the sodium oxalate level in the liquor employed in the Bayer process for the production of alumina from bauxite ore which comprises concentrating by evaporation a part of the spent liquor recovered from the precipitation stage to render it supersaturated with respect to sodium oxalate, spraying such concentrated liquor onto a packing in an enclosed space to impinge on such packing in the form of rapidly moving droplets, the evaporation of the liquor being continued in the evaporation stage until the sodium oxalate exceeds a critical supersaturation with reference to temperature of droplets at impact on the packing, recovering the sprayed liquor from the enclosed space and recycling said liquor to the process circuit.
Claim 3
Dependent Claim 45 words
A procedure according to claim 1 further comprising spraying the concentrated spent liquor onto the top of an open bed of packing material, allowing the liquor to percolate through said open bed and recovering the liquor from the bottom of said bed after percolation therethrough.
Claim 4
Dependent Claim 16 words
A procedure according to claim 2 in which the packing comprises a mass of steel turnings.
Claim 5
Dependent Claim 31 words
A procedure according to claim 2 in which the depth of the bed is sufficient to achieve a residence time of at least 1/2 minute of the liquor during percolation therethrough.
Claim 6
Dependent Claim 28 words
A procedure according to claim 2 further comprising passing a steam of air upwardly through the bed of packing material in countercurrent relation to the sprayed spent liquor.
Claim 7
Dependent Claim 28 words
A procedure according to claim 2 further comprising passing the liquor, recovered after percolation through the bed of packing material, upwardly through a submerged bed of packing material.
Claim 8
Dependent Claim 22 words
A procedure according to claim 1 in which the liquor is reduced to a droplet size of below 0.6 mm during spraying.
Claim 9
Dependent Claim 32 words
A procedure according to claim 1 further comprising spraying the concentrated liquor under conditions to achieve a droplet velocity in excess of 10 meters/sec. at the instant of impact on said packing.
Claim 10
Dependent Claim 32 words
A procedure according to claim 1 further comprising concentrating the spent liquor before spraying to a total titrable soda content in excess of 285 g/liter, expressed as Na 2 CO 3 .
Claim 11
Dependent Claim 27 words
A procedure according to claim 1 further comprising introducing cool air into said enclosed space to cool the droplets of sprayed liquor before impact on the packing.
Claim 12
Dependent Claim 24 words
A procedure according to claim 1 further comprising adding caustic soda to the spent liquor after recovery from the precipitation stage and before spraying.

References Cited (Backward Citations)

US2554343A Cited
US2806766A Cited
US2981600A Cited
GB745601A Cited
US2935376A Cited
US3002809A Cited
US3372985A Cited
GB1158048A Cited
US3649185A Cited
US3729542A Cited
US3899571A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-07-25 1981-01-24 1981-07-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-07-25 1985-01-24 1985-07-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-07-25 1989-01-24 1989-07-26 $7700.00 Window Closed / Lapsed

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