Electrical connector

Claim 2

A fail-safe electrical connector for mounting between a fixed structure and a door structure, said connector comprising: a plate for mounting on one of the structures, the plate having a hole therethrough, said hole having a center axis; a hollow tubular insulator assembly connected with said plate and having its longitudinal axis generally coaxial with said center axis but being movable to a position somewhat misaligned therewith; a hollow tubular member having a rearward end fixed to the other structure and a forward end movable toward said plate; a pin contact having a forward end portion enlarged in at least one dimension transverse to the length of said pin coaxially mounted within said member; said insulator assembly having a forward end and a rear end, said insulator assembly forward end being loosely slidable inside said member forward end, a bore extending through said insulator assembly forward end providing an opening at said insulator assembly forward end; means providing a generally free-floating connection between said rear end of said insulator assembly and said plate, said free-floating connection means allowing variation in the position of said insulator assembly sufficient to accommodate axial and angular misalignment between said center axis and said longitudinal axis; and a socket contact mounted in said bore mating with said pin contact when either one of the structures is moved toward the other.

Claim 3

A fail-safe electrical connector as set forth in claim 1, including a terminal in the wall of said member connected to said pin contact, and a second terminal in the wall of said insulator assembly connected to said socket contact.

Claim 4

The invention as defined in claim 1, wherein said forward end of said insulator assembly has a generally annular shape and is at least partially enlarged circumferentially.

Claim 5

The invention as defined in claim 1, wherein said pin contact has a curved forward end, and said socket contact has an internally chamfered forward end for guiding said curved forward end of said pin contact into said socket contact.

Claim 6

The invention as defined in claim 3, wherein said forward end of said insulator assembly has a partially closed entry over the outer perimeter of said socket contact forward end, said partially closed entry having a lead-in chamfer.

Claim 7

The invention as defined in claim 1, wherein said plate has a front surface facing, said member and a rear surface, said hole being countersunk on said rear surface coaxial with said hole, said rear end of said insulator assembly extending loosely through said hole and terminating in an enlarged head positioned in the countersunk portion of said hole.

Claim 8

The invention as defined in claim 6, wherein said countersunk portion of said hole has a generally conical configuration, and said head has a rounded surface facing said countersunk portion.

Claim 9

A self-aligning electrical connector including first and second mating connector subassemblies for making a positive connection notwithstanding a predetermined combination of angular and lateral misalignments of said mating subassemblies, comprising: means including first and second mountings movable relatively, each of said mating subassemblies being mechanically attached to a corresponding one of said mountings, and including at least one mechanical ball and socket joint forming said attachment for a predetermined one of said mating subassemblies, said subassemblies being generally arranged for mating and resulting electrical connection therebetween upon relative closure between said mountings; means within said first subassembly including a generally tubular female conductive member having a flared lead-in entrance section for guiding an imperfectly aligned male connection member inserted therein; a male connection member within said second subassembly including a generally elongated pin member having an enlarged portion at its outer extremity, said outer extremity being defined as the direction toward said female member prior to mating, said enlarged extremity having at least one dimension transverse with respect to the elongated dimension of said pin which is greater than the largest transverse dimension of said pin, thereby to permit electrical engagement between said enlarged pin extremity and the inside wall of said female member, in said misalignment conditions, the axial centerline of said elongated pin assuming an angular position during said mating which deviates from the axial centerline of said female member.

Claim 10

A self-aligning electrical connector including first and second mating connector subassemblies for making a positive connection notwithstanding a predetermined combination of angular and lateral misalignments of said mating subassemblies, comprising: means including first and second mountings movable relatively, each of said mating subassemblies being mechanically attached to a corresponding one of said mountings, and including at least one mechanical ball and socket joint forming said attachment for a predetermined one of said mating subassemblies, said subassemblies being generally arranged for mating and resulting electrical connection therebetween upon relative closure between said mountings; means within said first subassembly including a generally tubular female conductive member having a flared lead-in entrance section for guiding an imperfectly aligned male connection member inserted therein; a male connection member within said second subassembly including a generally elongated pin member having an enlarged portion at its outer extremity, said outer extremity being defined as the direction toward said female member prior to mating, said enlarged extremity having at least one dimension transverse with respect to the elongated dimension of said pin which is greater than the largest transverse dimension of said pin, thereby to permit electrical engagement between said enlarged pin extremity and the inside wall of said female member, in said misalignment conditions, the axial centerline of said elongated pin assuming an angular position during said mating which deviates from the axial centerline of said female member.

Claim 11

Apparatus according to claim 8 in which said pin member is of resilient conductive material and includes an axial slot extending from and through said outer extremity, said pin member thereby being a bifurcated member capable of resilient deformation to reduce said slot during mating, thereby to maintain a resilient contact force against said female member inside wall.