Constant velocity universal joint

Claim 2

A constant velocity universal joint comprising: an outer member with an axial bore therethrough; a ball retaining cage within said axial bore and having a first curved outer surface portion which engages said axial bore, a second curved outer surface portion adjacent one end thereof and a curved inner surface portion adjacent said one end, the center of curvature of said first outer surface portion and the center of curvature of at least one of said second outer surface portion of said cage and inner surface portion of said cage being offset by an equal amount on opposite sides of the joint center along the joint axis; an inner member within said ball retaining cage and having a curved outer surface portion which engages said inner surface portion of said cage; balls mounted in grooves between said outer and inner members and retained by said cage; and a restraining member movable with said inner member and having a curved inner surface which engages said second outer surface portion of said cage to assist in preventing relative axial movement between said cage and inner member in at least one direction.

Claim 3

A constant velocity universal joint as claimed in claim 1, in which said axial bore is cylindrical.

Claim 4

A constant velocity universal joint as claimed in claim 2, in which movement of said cage relative to said inner member in a first direction is prevented by said restraining member and in which movement of said cage relative to said inner member in a direction opposite to said first direction is prevented by engagement of said outer surface portion of said inner member with said inner surface portion of said cage.

Claim 5

A constant velocity universal joint as claimed in claim 3, in which both of said second outer surface portion and inner surface portion of said cage have the common center of curvature and said inner surface portion of said restraining member and outer surface portion of said inner member are complementary to said second outer surface portion and inner surface portion of said cage, respectively.

Claim 6

A constant velocity universal joint as claimed in claim 4, in which said restraining member has an external generally frustoconical shape which engages said axial bore of said outer member to provide a positive stop against overangling of the joint.

Claim 7

A constant velocity universal joint as claimed in claim 3, in which resilient means is provided urging said inner member and restraining member toward each other.

Claim 8

A constant velocity universal joint as claimed in claim 3, including a shaft to which said inner member and restraining member are connected and in which said shaft has a shoulder, said inner member has a cam surface and an expandable snap ring is let into said shaft engaging said cam surface of said inner member to urge said inner member in a direction toward said shoulder to urge said restraining member into engagement with said shoulder.

Claim 9

A constant velocity universal joint as claimed in claim 1, in which said one of said second outer surface portion and inner surface portion of said cage mates complementarily with the adjacent one of said outer surface portion of said inner member and inner surface of said restraining member and other one of said second outer surface portion and inner surface portion of said cage makes a point-to-point contact with a central portion of the other one of said outer surface portion of said inner member and inner surface portion of said restraining member.

Claim 10

A constant velocity universal joint as claimed in claim 1, in which said second outer surface portion of said cage has the center of curvature offset by the equal amount on the opposite side of the joint center to the side in which the center of curvature of said first outer surface portion of said cage is disposed and in which said inner surface portion of said cage makes a point-to-point contact with a central portion of said outer surface portion of said inner member; said inner surface of said restraining member is complementary to said second outer surface portion of said cage and the center of curvature of said second outer surface portion of said cage, the center of curvature of said inner surface portion of said cage, said contact point and the center of curvature of said outer surface portion of said inner member are disposed on a line.

Claim 11

A constant velocity universal joint as claimed in claim 9, in which said inner surface portion of said cage has the center of curvature which is common to said second outer surface portion of said cage and the radius of curvature of said outer surface portion of said inner member is shorter than that of said inner surface portion of said cage.

Claim 12

A constant velocity universal joint as claimed in claim 9, in which said inner surface portion of said cage has the center of curvature which is offset on one side of the center of curvature of said second outer surface portion of said cage along said line and the radius of curvature of said outer surface portion of said inner member is shorter that that of said inner surface portion of said cage.

Claim 13

A constant velocity universal joint as claimed in claim 1, in which said inner surface portion of said cage has the center of curvature offset by the equal amount on the opposite side of the joint center to the side in which the center of curvature of said first outer surface portion of said cage and in which said second outer surface portion of said cage makes a point-to-point contact with a central portion of said inner surface of said restraining member; said outer surface portion of said inner member is complementary to said inner surface portion of said cage and the center of curvature of said second outer surface portion of said cage, the center of curvature of said inner surface portion of said cage, said contact point and the center of curvature of said inner surface of said restraining member are disposed on a line.

Claim 14

A constant velocity universal joint as claimed in claim 12, in which said second outer surface portion of said cage has the center of curvature which is common to said inner surface portion of said cage and the radius of curvature of said inner surface of said restraining member is longer than that of said second outer surface portion of said cage.

Claim 15

A constant velocity universal joint as claimed in claim 10, in which resilient means is provided urging said inner member and restraining member toward each other.

Claim 16

A constant velocity universal joint as claimed in claim 10, said inner member and restraining member are connected and in which said shaft has a shoulder, said inner member has a cam surface and an expandable snap ring is let into said shaft engaging said cam surface of said inner member to urge said restraining member into engagement with said shoulder.

Claim 17

A constant velocity universal joint as claimed in claim 11, in which resilient means is provided urging said inner member and restraining member toward each other.

Claim 18

A constant velocity universal joint as claimed in claim 11, including a shaft to which said inner member and restraining member are connected and in which said shaft has a shoulder, said inner member has a cam surface and an expandable snap ring is let into said shaft engaging said cam surface of said inner member to urge said inner member in a direction toward said shoulder to urge said restraining means into engagement with said shoulder.

Claim 19

A constant velocity universal joint as claimed in claim 13, in which resilient means is provided urging said inner member and restraining member toward each other.

Claim 20

A constant velocity universal joint as claimed in claim 13, including a shaft to which said inner member and restraining member are connected and in which said shaft has a shoulder, said inner member has a cam surface and an expandable snap ring is let into said shaft engaging said cam surface of said inner member to urge said inner member in a direction toward said shoulder to urge said restraining member into engagement with said shoulder.

Claim 21

A constant velocity universal joint comprising: an outer member with a cylindrical axial bore therethrough; a ball retaining cage within said cylindrical axial bore and having a first curved outer surface portion which engages said cylindrical axial bore, a second curved outer surface portion adjacent one end thereof and a curved inner surface portion adjacent said one end, the center of curvature of said first outer surface portion and the center of curvature of at least one of said second outer surface portion of said cage and inner surface portion of said cage being offset by an equal amount on opposite sides of the joint center along the joint axis; an inner member within said ball retaining cage and having a curved outer surface portion which engages said inner surface portion of said cage; a shaft with which said inner member is movable; balls mounted in grooves between said outer and inner members and retained by said cage; and a restraining member mounted to said shaft to be movable with said inner member and having a curved inner surface which engages said second outer surface portion of said cage to assist in preventing relative axial movement between said cage and inner member in at least one direction.

Claim 22

A constant velocity universal joint comprising: an outer member with a cylindrical axial bore therethrough; a ball retaining cage within said cylindrical axial bore and having a first curved outer surface portion which engages said cylindrical axial bore, a second curved outer surface portion adjacent one end thereof and a curved inner surface portion adjacent said one end, the center of curvature of said first outer surface portion and the center of curvature of at least one of said second outer surface portion of said cage and inner surface portion of said cage being offset by an equal amount on opposite sides of the joint center along the joint axis; an inner member within said ball retaining cage and having a curved outer surface portion which engages said inner surface portion of said cage; a shaft with which said inner member is movable; balls mounted in grooves between said outer and inner members and retained by said cage; and a restraining member mounted to said shaft to be movable with said inner member and having a curved inner surface which engages said second outer surface portion of said cage to assist in preventing relative axial movement between said cage and inner member in at least one direction.

Claim 23

A constant velocity universal joint comprising: an outer member with a cylindrical axial bore therethrough; a ball retaining cage within said cylindrical axial bore and having a first curved outer surface portion which engages said cylindrical axial bore, a second curved outer surface portion adjacent one end thereof and a curved inner surface portion adjacent said one end, the center of curvature of said first outer surface portion and the center of curvature of at least one of said second outer surface portion of said cage and inner surface portion of said cage being offset by an equal amount on opposite sides of the joint center along the joint axis; an inner member within said ball retaining cage and having a curved outer surface portion which engages said inner surface portion of said cage; a shaft with which said inner member is movable; balls mounted in grooves between said outer and inner members and retained by said cage; and a restraining member mounted to said shaft to be movable with said inner member and having a curved inner surface which engages said second outer surface portion of said cage to provide an arrangement whereby movement of said cage relative to said inner member in a first direction is prevented by said restraining member and movement of said cage relative to said inner member in a direction opposite to said first direction is prevented by engagement of said outer surface portion of said inner member with said inner surface portion of said cage, said restraining member having an external generally frustoconical shape which engages said axial bore of said outer member to provide a positive stop against overrangling of the joint.

Claim 24

A constant velocity universal joint comprising: an outer member with a cylindrical axial bore therethrough; a ball retaining cage within said cylindrical axial bore and having a first curved outer surface portion which engages said cylindrical axial bore, a second curved outer surface portion adjacent one end thereof and a curved inner surface portion adjacent said one end, the center of curvature of said first outer surface portion and the center of curvature of at least one of said second outer surface portion of said cage and inner surface portion of said cage being offset by an equal amount on opposite sides of the joint center along the joint axis; an inner member within said ball retaining cage and having a curved outer surface portion which engages said inner surface portion of said cage; a shaft with which said inner member is movable; balls mounted in grooves between said outer and inner members and retained by said cage; and a restraining member mounted to said shaft to be movable with said inner member and having a curved inner surface which engages said second outer surface portion of said cage to provide an arrangement whereby movement of said cage relative to said inner member in a first direction is prevented by said restraining member and movement of said cage relative to said inner member in a direction opposite to said first direction is prevented by engagement of said outer surface portion of said inner member with said inner surface portion of said cage, said restraining member having an external generally frustoconical shape which engages said axial bore of said outer member to provide a positive stop against overrangling of the joint.