Process for conserving quinolic compounds in an organic extractant copper recovery system

Claim 2

A process for producing metallic copper from an aqueous copper solution, said process being characterized by the steps of contacting said aqueous solution with a quinolic compound to precipitate metallic copper, said quinolic compound being dissolved in a substantially water immiscible solvent capable of also dissolving the quinonic compound which forms during the reactions, and separating metallic copper from the reaction system, wherein the improvement comprises: (a) oxidizing the water solubilized unreacted quinolic compound which becomes dissolved in the aqueous solution after the precipitation of copper metal to form a water insoluble quinonic compound; (b) recovering the quinonic compound produced in step (a); and (c) reducing the quinonic compound produced in step (b) to the quinonic compound for reuse in the water immiscible solvent.

Claim 3

The process as set forth in claim 1 wherein said oxidizing step (a) is effected after separating the aqueous solution containing a dissolved quinolic compound from said water immiscible solvent.

Claim 4

The process as set forth in claim 2 wherein said oxidizing step (a) is effected by contacting said aqueous solution with an oxidizing gas.

Claim 5

The process as set forth in claim 3 wherein said oxidizing gas comprises oxygen.

Claim 6

The process as set forth in claim 1 wherein step (c) is effected by reacting said quinonic compound with hydrogen in the presence of a hydrogenation catalyst.

Claim 7

The process as set forth in claim 1 wherein said copper containing solution comprises an ammoniacal cupric solution having a pH of about 10.

Claim 8

The process as set forth in claim 1 wherein said substantially water immiscible solvent comprises a mixture of an organic nonpolar solvent and an organic polar solvent and wherein said mixture comprises more than 50% by weight of said nonpolar solvent.

Claim 9

The process as set forth in claim 7 wherein said nonpolar solvent is selected from the group consisting of xylene, toluene, other lower alkyl-substituted benzenes, and naphthalenes, and said polar solvent is selected from the group consisting of alcohols, ketones, and esters.

Claim 10

The process as set forth in claim 1 wherein said quinolic compound is selected from the group consisting of 2-methyl-anthraquinol, 2-ethyl-anthraquinol, 2-propyl-anthraquinol, 2-tert-butyl-anthraquinol, 2-isopropyl-anthraquinol, and 2-amyl-anthraquinol.

Claim 11

A process for producing copper metal from an aqueous ammoniacal cupric ion containing solution, said process being characterized by the steps of: (1) mixing a stoichiometric excess of quinolic compound and an aqueous ammoniacal solution of cuprous ions in a first reactor to precipitate copper metal and to oxidize part of said quinolic compound to a quinonic compound, the remaining quinolic compound and the produced quinonic compound being dissolved in a substantially water immiscible solvent; (2) separating the water immiscible solvent, the copper metal and the aqueous solution; (3) oxidizing water solubilized quinolic compound which becomes dissolved in the aqueous solution after the precipitation of copper metal in step (1) to form a water insoluble quinonic compound; (4) recovering the quinonic compound produced in step (3); (5) reducing the quinonic compound produced in step (4) to the quinolic compound for reuse in the water immiscible solvent of step (1). (6) mixing the immiscible solvent containing a portion of the remaining quinolic compound which is separated in step (2) with an ammoniacal solution of cupric ions in a second reactor to enable said quinolic compound to reduce said cupric ions to cuprous ions and to produce further quinonic compound; (7) separating the immiscible solvent from the solution of cuprous ions produced in step (6) and reducing the quinonic compound in the immiscible solvent for reuse in step (6); and (8) adding the solution of cuprous ions separated in step (7) to said first reactor and repeating step (1).

Claim 12

A process for producing copper metal from an aqueous ammoniacal cupric ion containing solution, said process being characterized by the steps of: (1) mixing a stoichiometric excess of quinolic compound and an aqueous ammoniacal solution of cuprous ions in a first reactor to precipitate copper metal and to oxidize part of said quinolic compound to a quinonic compound, the remaining quinolic compound and the produced quinonic compound being dissolved in a substantially water immiscible solvent; (2) separating the water immiscible solvent, the copper metal and the aqueous solution; (3) oxidizing water solubilized quinolic compound which becomes dissolved in the aqueous solution after the precipitation of copper metal in step (1) to form a water insoluble quinonic compound; (4) recovering the quinonic compound produced in step (3); (5) reducing the quinonic compound produced in step (4) to the quinolic compound for reuse in the water immiscible solvent of step (1). (6) mixing the immiscible solvent containing a portion of the remaining quinolic compound which is separated in step (2) with an ammoniacal solution of cupric ions in a second reactor to enable said quinolic compound to reduce said cupric ions to cuprous ions and to produce further quinonic compound; (7) separating the immiscible solvent from the solution of cuprous ions produced in step (6) and reducing the quinonic compound in the immiscible solvent for reuse in step (6); and (8) adding the solution of cuprous ions separated in step (7) to said first reactor and repeating step (1).

Claim 13

The process as set forth in claim 10 wherein said oxidizing step (3) is effected by contacting said aqueous solution with an oxidizing gas.

Claim 14

The process as set forth in claim 11 wherein said oxidizing gas comprises oxygen.

Claim 15

The process as set forth in claim 11 wherein the reduction of steps (5) and (7) is effected by reacting the quinonic compound with hydrogen in the presence of a hydrogenation catalyst.

Claim 16

The process as set forth in claim 11 wherein the reduction of steps (5) and (7) is effected by reacting said quinonic compound with H 2 S in the presence of an amine catalyst.

Claim 17

A process for producing copper metal from an aqueous ammoniacal cupric ion containing solution, said process being characterized by the steps of: (1) mixing a stoichiometric excess of quinolic compound and an aqueous ammoniacal solution of cuprous ions in a first reactor to precipitate copper metal and to oxidize part of said quinolic compound to a quinonic compound, said ammoniacal solution also containing ions selected from the group consisting of chloride ions, bromide ions, thiocyanate ions and mixtures thereof in amounts effective to increase the rate of copper precipitation, the starting quinolic compound and the produced quinonic compound being dissolved in a substantially water immiscible solvent; (2) separating the water immiscible solvent, the copper metal and the aqueous solution; (3) oxidizing water solubilized quinolic compound which becomes dissolved in the aqueous solution after the precipitation of copper metal in step (1) to form a water insoluble quinonic compound; (4) recovering the quinonic compound produced in step (3); 5. reducing the quinonic compound produced in step (4) to the quinolic compound for reuse in the water immiscible solvent of step (1); (6) mixing the immiscible solvent containing a portion of the remaining quinolic compound which is separated in step (2) with an ammoniacal solution of cupric ions in a second reactor to enable said quinolic compound to reduce said cupric ions to cuprous ions and to produce further quinonic compound; (7) separating the immiscible solvent from the solution of cuprous ions produced in step (6) and reducing the quinonic compound in the immiscible solvent for reuse in step (6); and (8) adding the solution of cuprous ions separated in step (7) to said first reactor and repeating step (1).

Claim 18

A process for producing copper metal from an aqueous ammoniacal cupric ion containing solution, said process being characterized by the steps of: (1) mixing a stoichiometric excess of quinolic compound and an aqueous ammoniacal solution of cuprous ions in a first reactor to precipitate copper metal and to oxidize part of said quinolic compound to a quinonic compound, said ammoniacal solution also containing ions selected from the group consisting of chloride ions, bromide ions, thiocyanate ions and mixtures thereof in amounts effective to increase the rate of copper precipitation, the starting quinolic compound and the produced quinonic compound being dissolved in a substantially water immiscible solvent; (2) separating the water immiscible solvent, the copper metal and the aqueous solution; (3) oxidizing water solubilized quinolic compound which becomes dissolved in the aqueous solution after the precipitation of copper metal in step (1) to form a water insoluble quinonic compound; (4) recovering the quinonic compound produced in step (3); 5. reducing the quinonic compound produced in step (4) to the quinolic compound for reuse in the water immiscible solvent of step (1); (6) mixing the immiscible solvent containing a portion of the remaining quinolic compound which is separated in step (2) with an ammoniacal solution of cupric ions in a second reactor to enable said quinolic compound to reduce said cupric ions to cuprous ions and to produce further quinonic compound; (7) separating the immiscible solvent from the solution of cuprous ions produced in step (6) and reducing the quinonic compound in the immiscible solvent for reuse in step (6); and (8) adding the solution of cuprous ions separated in step (7) to said first reactor and repeating step (1).

Claim 19

The process as set forth in claim 15 wherein said oxidizing step (3) is effected by contacting said aqueous solution with an oxidizing gas.

Claim 20

The process as set forth in claim 16 wherein said oxidizing gas comprises oxygen.

Claim 21

The process as set forth in claim 16 wherein the reduction of steps (5) and (7) is effected by reacting the quinonic compound with hydrogen in the presence of a hydrogenation catalyst.

Claim 22

The process as set forth in claim 16 wherein the reduction of step (5) and (7) is effected by reacting said quinonic compound with H 2 S in the presence of an amine catalyst.

Claim 23

The process as set forth in claim 15 wherein said ammoniacal solution contains chloride ions in a concentration between the range of 0.1M and 0.0001M.

Claim 24

The process as set forth in claim 20 wherein the ratio of chloride concentration to copper concentration is between about 1 and 0.01.

Claim 25

The process as set forth in claim 21 wherein the pH of said solution is about 10.

Claim 26

The process as set forth in claim 22 wherein said substantially water immiscible solvent comprises a mixture of an organic nonpolar solvent and an organic polar solvent, and wherein said mixture comprises more than 50% by weight of said nonpolar solvent.

Claim 27

The process as set forth in claim 23 wherein said nonpolar solvent is selected from the group consisting of xylene, toluene, other lower alkyl-substituted benzenes, and naphthalenes, and said polar solvent is selected from the group consisting of alcohols, ketones, and esters.

Claim 28

The process as set forth in claim 24 wherein said quinolic compound is selected from the group consisting of 2-methyl anthraquinol, 2-ethyl-anthraquinol, 2-propyl-anthraquinol, 2-tert-butyl-anthraquinol, 2-isopropyl-anthraquinol, and 2-amyl-anthraquinol.