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US4031044A Expired / Lapsed US ⏱️ 0.0 years remaining

Polyether based, high resilient polyurethane foam

Assignee: Dow Silicones Corp
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Filing: 1976-11-11
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Granted: 1977-06-21
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Expires: 1996-11-11
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Abstract

Abstract A method is disclosed in which polyether based high resilient polyurethane foams are produced. The foams have low shrinkage and are free of voids. These two main physical properties are obtained without the sacrifice of other important physical properties. The results are achieved by utilizing novel siloxane-oxyalkylene copolymeric foam stabilizers.

Inventors

  • 👤 Wallace G. Joslyn

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 20:12
CPC Classifications
C; C08; C08J; C08J9/00; C08J9/0061; C08J2375/00; C08J2375/04; C08J2375/08; C08J2483/00

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 220 words
A method of preparing a one-shot polyether based, high resilient polyurethane foam which method includes the steps of I. preparing a homogeneous mixture consisting essentially of A. 100 parts by weight of a base polyether polyol selected from a group consisting of i. a polyether triol containing at least 40 mole percent primary hydroxyl groups and having a molecular weight in the range of 2,000 to 8,000 grams per mole, and ii. a mixture of (i) and an additional polyether polyol having an average of at least two hydroxyl groups, wherein said polyether polyol is present in the mixture (ii) to at least 40 weight percent of the total polyether polyol content of (ii), B. a sufficient amount of organic polyisocyanate to give from 90 to 120 percent, on a stoichiometric basis, of isocyanate radicals for each hydroxyl radical in the composition, C. a catalytic amount of a catalyst for the production of the high resilient polyurethane foam, D. 1 to 10 parts by weight of a blowing agent, E. a foam stabilizing amount of a copolymer of the general formula Me.sub.3 Si(OSiMe.sub.2).sub.h (OSiMeG).sub.d OSiMe.sub.3, wherein h has an average value of about 3, d has an average value of about 1, and G is essentially ##STR12## II. thereafter allowing the mixture to foam, and III. curing the foamed composition.
Claim 2
Independent Claim 220 words
A method of preparing a one-shot polyether based, high resilient polyurethane foam which method includes the steps of I. preparing a homogeneous mixture consisting essentially of A. 100 parts by weight of a base polyether polyol selected from a group consisting of i. a polyether triol containing at least 40 mole percent primary hydroxyl groups and having a molecular weight in the range of 2,000 to 8,000 grams per mole, and ii. a mixture of (i) and an additional polyether polyol having an average of at least two hydroxyl groups, wherein said polyether polyol is present in the mixture (ii) to at least 40 weight percent of the total polyether polyol content of (ii), B. a sufficient amount of organic polyisocyanate to give from 90 to 120 percent, on a stoichiometric basis, of isocyanate radicals for each hydroxyl radical in the composition, C. a catalytic amount of a catalyst for the production of the high resilient polyurethane foam, D. 1 to 10 parts by weight of a blowing agent, E. a foam stabilizing amount of a copolymer of the general formula Me.sub.3 Si(OSiMe.sub.2).sub.h (OSiMeG).sub.d OSiMe.sub.3, wherein h has an average value of about 3, d has an average value of about 1, and G is essentially ##STR12## II. thereafter allowing the mixture to foam, and III. curing the foamed composition.
Claim 3
Independent Claim 220 words
A method of preparing a one-shot polyether based, high resilient polyurethane foam which method includes the steps of I. preparing a homogeneous mixture consisting essentially of A. 100 parts by weight of a base polyether polyol selected from a group consisting of i. a polyether triol containing at least 40 mole percent primary hydroxyl groups and having a molecular weight in the range of 2,000 to 8,000 grams per mole, and ii. a mixture of (i) and an additional polyether polyol having an average of at least two hydroxyl groups, wherein said polyether polyol is present in the mixture (ii) to at least 40 weight percent of the total polyether polyol content of (ii), B. a sufficient amount of organic polyisocyanate to give from 90 to 120 percent, on a stoichiometric basis, of isocyanate radicals for each hydroxyl radical in the composition, C. a catalytic amount of a catalyst for the production of the high resilient polyurethane foam, D. 1 to 10 parts by weight of a blowing agent, E. a foam stabilizing amount of a copolymer of the general formula Me.sub.3 Si(OSiMe.sub.2).sub.h (OSiMeG).sub.d OSiMe.sub.3, wherein h has an average value of about 1, d has an average value of about 1, and G is essentially ##STR13## II. thereafter allowing the mixture to foam, and III. curing the foamed composition.
Claim 4
Independent Claim 220 words
A method of preparing a one-shot polyether based, high resilient polyurethane foam which method includes the steps of I. preparing a homogeneous mixture consisting essentially of A. 100 parts by weight of a base polyether polyol selected from a group consisting of i. a polyether triol containing at least 40 mole percent primary hydroxyl groups and having a molecular weight in the range of 2,000 to 8,000 grams per mole, and ii. a mixture of (i) and an additional polyether polyol having an average of at least two hydroxyl groups, wherein said polyether polyol is present in the mixture (ii) to at least 40 weight percent of the total polyether polyol content of (ii), B. a sufficient amount of organic polyisocyanate to give from 90 to 120 percent, on a stoichiometric basis, of isocyanate radicals for each hydroxyl radical in the composition, C. a catalytic amount of a catalyst for the production of the high resilient polyurethane foam, D. 1 to 10 parts by weight of a blowing agent, E. a foam stabilizing amount of a copolymer of the general formula Me.sub.3 Si(OSiMe.sub.2).sub.h (OSiMeG).sub.d OSiMe.sub.3, wherein h has an average value of about 1, d has an average value of about 1, and G is essentially ##STR13## II. thereafter allowing the mixture to foam, and III. curing the foamed composition.
Claim 5
Independent Claim 220 words
A method of preparing a one-shot polyether based, high resilient polyurethane foam which method includes the steps of I. preparing a homogeneous mixture consisting essentially of A. 100 parts by weight of a base polyether polyol selected from a group consisting of i. a polyether triol containing at least 40 mole percent primary hydroxyl groups and having a molecular weight in the range of 2,000 to 8,000 grams per mole, and ii. a mixture of (i) and an additional polyether polyol having an average of at least two hydroxyl groups wherein said polyether polyol is present in the mixture (ii) to at least 40 weight percent of the total polyether polyol content of (ii), B. a sufficient amount of organic polyisocyanate to give from 90 to 120 percent, on a stoichiometric basis, of isocyanate radicals for each hydroxyl radical in the composition, C. a catalytic amount of a catalyst for the production of the high resilient polyurethane foam, D. 1 to 10 parts by weight of a blowing agent, E. a foam stabilizng amount of a copolymer of the general formula Me.sub.3 Si(OSiMe.sub.2).sub.h (OSiMeG).sub.d OSiMe.sub.3, wherein h has an average value of about 3, d has an average value of about 2, and G is essentially ##STR14## II. thereafter allowing the mixture to foam, and III. curing the foamed composition.
Claim 6
Independent Claim 220 words
A method of preparing a one-shot polyether based, high resilient polyurethane foam which method includes the steps of I. preparing a homogeneous mixture consisting essentially of A. 100 parts by weight of a base polyether polyol selected from a group consisting of i. a polyether triol containing at least 40 mole percent primary hydroxyl groups and having a molecular weight in the range of 2,000 to 8,000 grams per mole, and ii. a mixture of (i) and an additional polyether polyol having an average of at least two hydroxyl groups wherein said polyether polyol is present in the mixture (ii) to at least 40 weight percent of the total polyether polyol content of (ii), B. a sufficient amount of organic polyisocyanate to give from 90 to 120 percent, on a stoichiometric basis, of isocyanate radicals for each hydroxyl radical in the composition, C. a catalytic amount of a catalyst for the production of the high resilient polyurethane foam, D. 1 to 10 parts by weight of a blowing agent, E. a foam stabilizng amount of a copolymer of the general formula Me.sub.3 Si(OSiMe.sub.2).sub.h (OSiMeG).sub.d OSiMe.sub.3, wherein h has an average value of about 3, d has an average value of about 2, and G is essentially ##STR14## II. thereafter allowing the mixture to foam, and III. curing the foamed composition.
Claim 7
Independent Claim 220 words
A method of preparing a one-shot polyether based, high resilient polyurethane foam which method includes the steps of I. preparing a homogeneous mixture consisting essentially of A. 100 parts by weight of a base polyether polyol selected from a group consisting of i. a polyether triol containing at least 40 mole percent primary hydroxy groups and having a molecular weight in the range of 2,000 to 8,000 grams per mole, and ii. a mixture of (i) and an additional polyether polyol having an average of at least two hydroxyl groups, wherein said polyether polyol is present in the mixture (ii) to at least 40 weight percent of the total polyether polyol content of (ii), B. a sufficient amount of organic polyisocyanate to give from 90 to 120 percent, on a stoichiometric basis, of isocyanate radicals for each hydroxyl radical in the composition, C. a catalytic amount of a catalyst for the production of the high resilient polyurethane foam, D. 1 to 10 parts by weight of a blowing agent, E. a foam stabilizing amount of a copolymer of the general formula Me.sub.3 Si(OSiMe.sub.2).sub.h (OSiMeG).sub.d OSiMe.sub.3, wherein h has an average value of about 1, d has an average value of about 1, and G is essentially ##STR15## II. thereafter allowing the mixture to foam, and III. curing the foamed composition.
Claim 8
Independent Claim 220 words
A method of preparing a one-shot polyether based, high resilient polyurethane foam which method includes the steps of I. preparing a homogeneous mixture consisting essentially of A. 100 parts by weight of a base polyether polyol selected from a group consisting of i. a polyether triol containing at least 40 mole percent primary hydroxy groups and having a molecular weight in the range of 2,000 to 8,000 grams per mole, and ii. a mixture of (i) and an additional polyether polyol having an average of at least two hydroxyl groups, wherein said polyether polyol is present in the mixture (ii) to at least 40 weight percent of the total polyether polyol content of (ii), B. a sufficient amount of organic polyisocyanate to give from 90 to 120 percent, on a stoichiometric basis, of isocyanate radicals for each hydroxyl radical in the composition, C. a catalytic amount of a catalyst for the production of the high resilient polyurethane foam, D. 1 to 10 parts by weight of a blowing agent, E. a foam stabilizing amount of a copolymer of the general formula Me.sub.3 Si(OSiMe.sub.2).sub.h (OSiMeG).sub.d OSiMe.sub.3, wherein h has an average value of about 1, d has an average value of about 1, and G is essentially ##STR15## II. thereafter allowing the mixture to foam, and III. curing the foamed composition.
Claim 9
Independent Claim 220 words
A method of preparing a one-shot polyether based, high resilient polyurethane foam which method includes the steps of I. preparing a homogeneous mixture consisting essentially of A. 100 parts by weight of a base polyether polyol selected from a group consisting of i. a polyether triol containing at least 40 mole percent primary hydroxyl groups and having a molecular weight in the range of 2,000 to 8,000 grams per mole, and ii. a mixture of (i) and an additional polyether polyol having an average of at least two hydroxyl groups, wherein said polyether polyol is present in the mixture (ii) to at least 40 weight percent of the total polyether polyol content of (ii), B. a sufficient amount of organic polyisocyanate to give from 90 to 120 percent, on a stoichiometric basis, of isocyanate radicals for each hydroxyl radical in the composition, C. a catalytic amount of a catalyst for the production of the high resilient polyurethane foam, D. 1 to 10 parts by weight of a blowing agent, E. a foam stabilizing amount of a copolymer of the general formula Me.sub.3 Si(OSiMe.sub.2).sub.h (OSiMeG).sub.d OSiMe.sub.3, wherein h has an average value of about 1, d has an average value of about 1, and G is essentially ##STR16## II. thereafter allowing the mixture to foam, and III. curing the foamed composition.
Claim 10
Independent Claim 220 words
A method of preparing a one-shot polyether based, high resilient polyurethane foam which method includes the steps of I. preparing a homogeneous mixture consisting essentially of A. 100 parts by weight of a base polyether polyol selected from a group consisting of i. a polyether triol containing at least 40 mole percent primary hydroxyl groups and having a molecular weight in the range of 2,000 to 8,000 grams per mole, and ii. a mixture of (i) and an additional polyether polyol having an average of at least two hydroxyl groups, wherein said polyether polyol is present in the mixture (ii) to at least 40 weight percent of the total polyether polyol content of (ii), B. a sufficient amount of organic polyisocyanate to give from 90 to 120 percent, on a stoichiometric basis, of isocyanate radicals for each hydroxyl radical in the composition, C. a catalytic amount of a catalyst for the production of the high resilient polyurethane foam, D. 1 to 10 parts by weight of a blowing agent, E. a foam stabilizing amount of a copolymer of the general formula Me.sub.3 Si(OSiMe.sub.2).sub.h (OSiMeG).sub.d OSiMe.sub.3, wherein h has an average value of about 1, d has an average value of about 1, and G is essentially ##STR16## II. thereafter allowing the mixture to foam, and III. curing the foamed composition.
Claim 11
Independent Claim 220 words
A method of preparing a one-shot polyether based, high resilient polyurethane foam which method includes the steps of I. preparing a homogeneous mixture consisting essentially of A. 100 parts by weight of a base polyether polyol selected from a group consisting of i. a polyether triol containing at least 40 mole percent primary hydroxyl groups and having a molecular weight in the range of 2,000 to 8,000 grams per mole, and ii. a mixture of (i) and an additional polyether polyol having an average of at least two hydroxyl groups, wherein said polyether polyol is present in the mixture (ii) to at least 40 weight percent of the total polyether polyol content of (ii), B. a sufficient amount of organic polyisocyanate to give from 90 to 120 percent, on a stoichiometric basis, of isocyanate radicals for each hydroxyl radical in the composition, C. a catalytic amount of a catalyst for the production of the high resilient polyurethane foam, D. 1 to 10 parts by weight of a blowing agent, E. a foam stabilizing amount of a copolymer of the general formula Me.sub.3 Si(OSiMe.sub.2).sub.h (OSiMeG).sub.d OSiMe.sub.3, wherein h has an average value of about 3, d has an average value of about 2 and G is essentially ##STR17## II. thereafter allowing the mixture to foam, and III. curing the foamed composition.
Claim 12
Independent Claim 220 words
A method of preparing a one-shot polyether based, high resilient polyurethane foam which method includes the steps of I. preparing a homogeneous mixture consisting essentially of A. 100 parts by weight of a base polyether polyol selected from a group consisting of i. a polyether triol containing at least 40 mole percent primary hydroxyl groups and having a molecular weight in the range of 2,000 to 8,000 grams per mole, and ii. a mixture of (i) and an additional polyether polyol having an average of at least two hydroxyl groups, wherein said polyether polyol is present in the mixture (ii) to at least 40 weight percent of the total polyether polyol content of (ii), B. a sufficient amount of organic polyisocyanate to give from 90 to 120 percent, on a stoichiometric basis, of isocyanate radicals for each hydroxyl radical in the composition, C. a catalytic amount of a catalyst for the production of the high resilient polyurethane foam, D. 1 to 10 parts by weight of a blowing agent, E. a foam stabilizing amount of a copolymer of the general formula Me.sub.3 Si(OSiMe.sub.2).sub.h (OSiMeG).sub.d OSiMe.sub.3, wherein h has an average value of about 3, d has an average value of about 2 and G is essentially ##STR17## II. thereafter allowing the mixture to foam, and III. curing the foamed composition.
Claim 13
Independent Claim 220 words
A method of preparing a one-shot polyether based, high resilient polyurethane foam which method includes the steps of I. preparing a homogeneous mixture consisting essentially of A. 100 parts by weight of a base polyether polyol selected from a group consisting of i. a polyether triol containing at least 40 mole percent primary hydroxyl groups and having a molecular weight in the range of 2,000 to 8,000 grams per mole, and ii. a mixture of (i) and an additional polyether polyol having an average of at least two hydroxyl groups, wherein said polyether polyol is present in the mixture (ii) to at least 40 weight percent of the total polyether polyol content of (ii), B. a sufficient amount of organic polyisocyanate to give from 90 to 120 percent, on a stoichiometric basis, of isocyanate radicals for each hydroxyl radical in the composition, C. a catalytic amount of a catalyst for the production of the high resilient polyurethane foam, D. 1 to 10 parts by weight of a blowing agent, E. a foam stabilizing amount of a copolymer of the general formula Me.sub.3 Si(OSiMe.sub.2).sub.h (OSiMeG).sub.d OSiMe.sub.3, wherein h has an average value of about 0, d has an average value of about 1, and G is essentially ##STR18## II. thereafter allowing the mixture to foam, and III. curing the foamed composition.
Claim 14
Independent Claim 220 words
A method of preparing a one-shot polyether based, high resilient polyurethane foam which method includes the steps of I. preparing a homogeneous mixture consisting essentially of A. 100 parts by weight of a base polyether polyol selected from a group consisting of i. a polyether triol containing at least 40 mole percent primary hydroxyl groups and having a molecular weight in the range of 2,000 to 8,000 grams per mole, and ii. a mixture of (i) and an additional polyether polyol having an average of at least two hydroxyl groups, wherein said polyether polyol is present in the mixture (ii) to at least 40 weight percent of the total polyether polyol content of (ii), B. a sufficient amount of organic polyisocyanate to give from 90 to 120 percent, on a stoichiometric basis, of isocyanate radicals for each hydroxyl radical in the composition, C. a catalytic amount of a catalyst for the production of the high resilient polyurethane foam, D. 1 to 10 parts by weight of a blowing agent, E. a foam stabilizing amount of a copolymer of the general formula Me.sub.3 Si(OSiMe.sub.2).sub.h (OSiMeG).sub.d OSiMe.sub.3, wherein h has an average value of about 0, d has an average value of about 1, and G is essentially ##STR18## II. thereafter allowing the mixture to foam, and III. curing the foamed composition.

References Cited (Backward Citations)

US3629308A Cited
US3741917A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-06-20 1980-12-20 1981-06-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-06-20 1984-12-20 1985-06-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-06-20 1988-12-20 1989-06-21 $7700.00 Window Closed / Lapsed

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