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US4030894A Expired / Lapsed US ⏱️ 0.0 years remaining

Stabilized fuel slurry

Assignee: Acme Steel Co
•
Filing: 1975-06-30
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Granted: 1977-06-21
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Expires: 1995-06-30
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Abstract

Abstract A method of preparing a stabilized fuel slurry is disclosed wherein a petroleum fuel oil is mixed with run of the mine coal and with an emulsifier, which is capable of forming a thixotropic water external-oil high internal phase emulsion. The slurry is mechanically mixed to comminute the coal to produce a stabilized fuel slurry with coal particles having diameters as large as about 1/4 inch. The slurry is injected through lances into a blast furnace, the lances may provide concentric streams of slurry and steam. The slurry may also be used in other fuel burning furnaces such as boilers, cement kilns, etc.

Inventors

  • 👤 Louis Allen Marlin
  • 👤 Victor D. Beaucaire

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 19:18
CPC Classifications
C; C21; C21B; C21B5/00; C21B5/001; C21B5/003; C21B5/004; C10; C10L; C10L1/00; C10L1/32; C10L1/324

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 181 words
A method of preparing a stabilized fuel slurry having liquid fuel oil present in the range of from about 30% by weight to about 70% by weight, solid fuel particles with diameters as large as about 1/4 inch present in the range of from about 25% by weight to about 65% by weight, water present in the range of from about 2% by weight to about 30% by weight and an emulsifier capable of forming a thixotropic water external-oil high internal phase emulsion present in the range of from about 0.2% by weight to about 5% by weight, said method comprising providing a liquid fuel oil adding an emulsifier and solid fuel particles having diameters as large as about 2 inches and water to the liquid fuel oil, and agitating the solid fuel particles with the water, liquid fuel oil and emulsifier to form a thixotropic water external-high internal phase emulsion and to comminute the solid fuel particles in a liquid environment and to form a stabilized fuel slurry having solid fuel particles with diameters as large as about 1/4 inch.
Claim 2
Independent Claim 181 words
A method of preparing a stabilized fuel slurry having liquid fuel oil present in the range of from about 30% by weight to about 70% by weight, solid fuel particles with diameters as large as about 1/4 inch present in the range of from about 25% by weight to about 65% by weight, water present in the range of from about 2% by weight to about 30% by weight and an emulsifier capable of forming a thixotropic water external-oil high internal phase emulsion present in the range of from about 0.2% by weight to about 5% by weight, said method comprising providing a liquid fuel oil adding an emulsifier and solid fuel particles having diameters as large as about 2 inches and water to the liquid fuel oil, and agitating the solid fuel particles with the water, liquid fuel oil and emulsifier to form a thixotropic water external-high internal phase emulsion and to comminute the solid fuel particles in a liquid environment and to form a stabilized fuel slurry having solid fuel particles with diameters as large as about 1/4 inch.
Claim 3
Dependent Claim 37 words
The method of preparing a stabilized fuel slurry set forth in claim 1, wherein the liquid fuel oil is present in the range of between about 30% by weight and about 50% by weight of the slurry.
Claim 4
Dependent Claim 22 words
The method of preparing a stabilized fuel slurry set forth in claim 1, wherein said liquid fuel oil is a petroleum oil.
Claim 5
Dependent Claim 21 words
The method of preparing a stabilized fuel slurry set forth in claim 1, wherein said liquid fuel oil is coal tar.
Claim 6
Dependent Claim 31 words
The method of preparing a stabilized fuel slurry set forth in claim 1, wherein the solid fuel is selected from the class consisting of coal, coal by-products and solid petroleum residuum.
Claim 7
Dependent Claim 37 words
The method of preparing a stabilized fuel slurry set forth in claim 1, wherein said solid fuel particles are present in the range of from about 50% by weight to about 65% by weight of the slurry.
Claim 8
Dependent Claim 35 words
The method of preparing a stabilized fuel slurry set forth in claim 1, wherein said solid fuel particles are comminuted until the largest of said particles is no larger than about 1/8 inch in diameter.
Claim 9
Dependent Claim 23 words
The method of preparing a stabilized fuel slurry set forth in claim 1, wherein the solid fuel particles are comminuted by mechanical mixing.
Claim 10
Dependent Claim 42 words
The method of preparing a stabilized fuel slurry set forth in claim 1, and further comprising maintaining the slurry at a temperature above about 100° F. during the mixing of the liquid fuel oil and the emulsifier and the solid fuel particles.
Claim 11
Dependent Claim 26 words
The method of preparing a stabilized fuel slurry set forth in claim 1, wherein the solid fuel particles are coal and the water is contained therein.
Claim 12
Independent Claim 204 words
A method of preparing a stabilized fuel slurry having a petroleum present in the range of from about 30% by weight to about 70% by weight, coal particles with diameters as large as about 1/4 inch present in the range of from about 25% by weight to about 65% by weight, water present in the range of from about 2% by weight to about 30% by weight and an emulsifier capable of forming a thixotropic water external-oil high internal phase emulsion present in the range of from about 0.2% by weight to about 5% by weight, said method comprising providing a liquid petroleum oil, adding an emulsifier and water to the petroleum oil, mixing the petroleum oil and the emulsifier and the water for a period of at least about 1 minute to form the thixotropic water external-oil high internal phase emulsion, adding coal particles with diameters as large as about 2 inches to the emulsion, and mechanically mixing the emulsion and the coal particles for a period of time in the range of from about ten minutes to about thirty minutes to comminute the coal particles and to form a stabilized slurry having coal particles with diameters as large as about 1/4 inch.
Claim 13
Independent Claim 204 words
A method of preparing a stabilized fuel slurry having a petroleum present in the range of from about 30% by weight to about 70% by weight, coal particles with diameters as large as about 1/4 inch present in the range of from about 25% by weight to about 65% by weight, water present in the range of from about 2% by weight to about 30% by weight and an emulsifier capable of forming a thixotropic water external-oil high internal phase emulsion present in the range of from about 0.2% by weight to about 5% by weight, said method comprising providing a liquid petroleum oil, adding an emulsifier and water to the petroleum oil, mixing the petroleum oil and the emulsifier and the water for a period of at least about 1 minute to form the thixotropic water external-oil high internal phase emulsion, adding coal particles with diameters as large as about 2 inches to the emulsion, and mechanically mixing the emulsion and the coal particles for a period of time in the range of from about ten minutes to about thirty minutes to comminute the coal particles and to form a stabilized slurry having coal particles with diameters as large as about 1/4 inch.
Claim 14
Dependent Claim 42 words
The method of preparing a stabilized fuel slurry set forth in claim 11, wherein the petroleum oil and the emulsifier and the water and the coal particles are maintained at a temperature of at least about 140° F. during the mixing thereof.

References Cited (Backward Citations)

US3210168A Cited
US3617095A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-06-20 1980-12-20 1981-06-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-06-20 1984-12-20 1985-06-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-06-20 1988-12-20 1989-06-21 $7700.00 Window Closed / Lapsed

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