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US4029513A Expired / Lapsed US ⏱️ 0.0 years remaining

Surface treated silica

Assignee: PQ Corp
•
Filing: 1975-06-11
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Granted: 1977-06-14
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Expires: 1995-06-11
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Abstract

Abstract Microfine silicas that are useful as rubber reinforcing fillers and thickening agents, and are readily dispersible are prepared by modifying the surface layer of the silica. The surface modification results from including in or affixing to the surface of the silica certain inorganic polyvalent ions.

Inventors

  • 👤 Eric W. Vessey
  • 👤 James R. Miller
  • 👤 Klaus Robert Lange

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 10:28
CPC Classifications
C; C09; C09C; C09C1/00; C09C1/28; C09C1/30; C09C1/3045; C09C1/3054; C01; C01B; C01B25/00; C01B25/16; C01B25/26; C01B25/38; C01B25/40; C01B25/41; C08; C08K; C08K3/00; C08K3/34; C08K3/36; C08K9/00; C08K9/02; C01P; C01P2004/00; C01P2004/60; C01P2004/61; C01P2004/80; C01P2006/00; C01P2006/12; C01P2006/14; C01P2006/16; C01P2006/80; C01P2006/82; C01P2006/90; Y; Y10; Y10T; Y10T428/00; Y10T428/29; Y10T428/2982; Y10T428/2991; Y10T428/2993

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 143 words
A process for preparing microfine hydrated precipitated silica with a surface layer containing polyvalent inorganic ions by protocoacervate without residual gel formation, comprising: a. forming a protocoacervate solution by saturating a dilute sodium silicate solution with a salt of a polyvalent inorganic ion; b. neutralizing said protocoacervate solution to a pH of 8 to 9.5 by the slow addition of an acid of a polyvalent anion saturated with the salt of a polyvalent inorganic ion, thereby precipitating silica; c. filtering, washing and reslurrying the precipitated silica; d. adjusting the pH of the reslurried silica to about 9; e. boiling the reslurried silica; f. acidifying the slurry to a pH below about 3; g. raising the pH of the slurry to between 6 and 7 with ammonia; h. filtering, washing and reslurrying the precipitated silica; and i. drying said slurry to obtain the product.
Claim 2
Dependent Claim 143 words
A process for preparing microfine hydrated precipitated silica with a surface layer containing polyvalent inorganic ions by protocoacervate without residual gel formation, comprising: a. forming a protocoacervate solution by saturating a dilute sodium silicate solution with a salt of a polyvalent inorganic ion; b. neutralizing said protocoacervate solution to a pH of 8 to 9.5 by the slow addition of an acid of a polyvalent anion saturated with the salt of a polyvalent inorganic ion, thereby precipitating silica; c. filtering, washing and reslurrying the precipitated silica; d. adjusting the pH of the reslurried silica to about 9; e. boiling the reslurried silica; f. acidifying the slurry to a pH below about 3; g. raising the pH of the slurry to between 6 and 7 with ammonia; h. filtering, washing and reslurrying the precipitated silica; and i. drying said slurry to obtain the product.
Claim 3
Dependent Claim 35 words
The process of claim 1 wherein said dilute sodium silicate solution has a weight ratio of SiO 2 /Na 2 O between 1.8 and 4.0/1.0 and contains 0.01 to 0.05 g of Na 2 O/cc.
Claim 4
Dependent Claim 21 words
The process of claim 1 wherein the polyvalent inorganic ion is selected from the group consisting of sulfates, phosphates and borates.
Claim 5
Dependent Claim 41 words
The process of claim 1 wherein the salt of a polyvalent inorganic ion is selected from the group consisting of sodium sulfate, potassium sulfate, sodium sulfite, potassium sulfite, sodium tripolyphosphate, sodium hexametaphosphate, sodium metaborate, ammonium metaborate, sodium pentaborate and ammonium pentaborate.
Claim 6
Dependent Claim 30 words
The process of claim 1 wherein the sodium silicate solution is heated to a temperature between room temperature and the boiling point of the solution during formation of the protocoacervate.
Claim 7
Dependent Claim 13 words
The process of claim 5 wherein the temperature is 80° to 98° C.
Claim 8
Dependent Claim 31 words
The process of claim 1 wherein the acid selected from the group consisting of sulfuric, sulfurous, phosphoric and boric acids and the concentration of said acid is 0.75 to 1.25 normal.
Claim 9
Dependent Claim 17 words
The process of claim 1 wherein said neutralization step is carried out in 45 to 120 minutes.
Claim 10
Dependent Claim 22 words
The process of claim 1 wherein the boiling of the reslurried silica is continued for a period of 45 to 120 minutes.
Claim 11
Dependent Claim 13 words
The process of claim 1 wherein the product is obtained by spray drying.
Claim 12
Dependent Claim 120 words
A process of forming a microfine hydrated precipitated silica with a surface layer containing polyvalent inorganic ions by protocoacervation without residual gel formation in which: a. a protocoacervate solution is formed by saturating a dilute sodium silicate with sodium sulfate; b. the protocoacervate is neutralized to a pH of about 8 by the slow addition of a sulfuric acid solution containing sodium sulfate in excess of saturation; c. the slurry is filtered, rinsed with water and reslurried; d. the reslurried precipitate is boiled at about pH 9; e. acidified to a pH about 2 with sulfuric acid and then raised to pH about neutral with ammonia solution; f. the slurry is again filtered, washed, reslurried; and g. separated and dried.
Claim 13
Dependent Claim 120 words
A process of forming a microfine hydrated precipitated silica with a surface layer containing polyvalent inorganic ions by protocoacervation without residual gel formation in which: a. a protocoacervate solution is formed by saturating a dilute sodium silicate with sodium sulfate; b. the protocoacervate is neutralized to a pH of about 8 by the slow addition of a sulfuric acid solution containing sodium sulfate in excess of saturation; c. the slurry is filtered, rinsed with water and reslurried; d. the reslurried precipitate is boiled at about pH 9; e. acidified to a pH about 2 with sulfuric acid and then raised to pH about neutral with ammonia solution; f. the slurry is again filtered, washed, reslurried; and g. separated and dried.

References Cited (Backward Citations)

US3010791A Cited
US3208823A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-06-13 1980-12-13 1981-06-14 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-06-13 1984-12-13 1985-06-14 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-06-13 1988-12-13 1989-06-14 $7700.00 Window Closed / Lapsed

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