Plastic hinge construction

Claim 1

A plastic blow molded container blow molded from an extruded, hollow parison of thermoplastic material and including a lid and a base and being connected together for relative pivotal movement by a hinge structure, with each of the lid and base having side walls, said hinge structure comprising: a pin structure molded integrally with one of the lid and base, and a journal structure molded integrally with the other of the lid and the base, said pin structure being rotatably supported by said journal structure, said pin structure comprising a generally solid pair of pin members each having a generally circular cross-section and being formed by the compression molding of the material generally from a double wall of the parison to form said circular cross-section, said pin members being axially aligned and extending axially outwardly from opposite first side walls, each of said first side walls having a first indented portion with the associated ones of said pins extending outwardly from said first indented portion whereby said one pin terminates proximately within the confines of said first indented portion, said journal structure comprising a pair of journal members defining a pair of coaxially aligned openings for receiving said pin members, each of said journal members depending from opposite second side walls, each of said second side walls having a second indented portion terminating in a generally non-indented strap portion and having a support portion located axially inwardly from said strap portion and from said second indented portion, said strap portion defining a first generally semicircular opening and said support portion defining a second generally semicircular opening axially offset from and facing in a direction towards said first generally semicircular opening whereby a pin opening is defined by each of said journal members, each said pin opening being in axial alignment with the other and being of a size to rotatably supportingly receive one of said pins, said journal members generally located within the confines of the periphery of said second side walls, said strap portion having a generally solid cross-section and being formed by compression molding of the material generally from a double wall of the parison to form said cross-section to have an axial width greater than that of a single thickness of the parison, said first indented portion being of a depth sufficient to receive the total width of the associated one of said journal members whereby each of said journal members and said pins are located within the periphery of said first and second side walls, said support portion being of a solid construction and being formed by compression molding of the material generally from a double wall of the parison, said strap portion being of a flexible construction whereby assembly onto an associated one of said pins is facilited and each of said pins can be readily located in the associated one of said pin openings.