Corrugated sheet heat exchanger

Claim 2

A counter-flow heat exchanger for effecting heat transfer between longitudinally flowing first low pressure gas of one temperature and second, relatively higher pressure gases at another temperature comprising: a longitudinal rectangular elongated housing; a plurality of elongated fluid channel units disposed within the housing and extending beyond the ends of said housing, each said channel unit comprising spaced first pair and a second pair of elongated corrugated plates, each of said plates corrugated transversely to said elongated housing in an oscillatory wave pattern having symmetrical peaks and valleys of constant period, the plates of each pair positioned so that the peaks of one plate unconnectably abut the peaks of the other to create a plurality of distinct longitudinal straight flow passageways through the space created between said valleys for said first gas, said first pair of plates being spaced from said second pair of plates by straight transverse separator rods and said first pair of plates displaced from said second pair of plates 180 degrees out of phase with said wave pattern to create longitudinal counter flow channels on each side of each pair for said second gas; a tube sheet secured at each end of said channel units closing the ends of said longitudinal flow channels and having a plurality of apertures therethrough to permit inlet and outlet of said first gas through said flow passageways; an annular inlet housing means to communicate said second gas with the space between one of said tube sheets and one end of said elongated housing, and to flow said second gas through said longitudinal flow channels; and an annular outlet housing means between the other of said tube sheets and the other end of said elongated housing from which said second gas is withdrawn.

Claim 3

A heat exchanger as set forth in claim 1 wherein the wave pattern is sine wave in shape.

Claim 4

A counter flow heat exchanger for preheating combustion air, prior to the introduction thereof into a combustion chamber, by use of hot exhaust gases from the combustion chamber and comprising, an elongated outer housing closed at the lower end thereof and terminating with an exhaust stack at the upper end thereof; an elongated inner housing longitudinally disposed within the outer housing to create an annulus therebetween, said housing open at both ends; upper and lower horizontally disposed tube sheets secured within said outer housing; an intermediate divider plate to which the lower end of said inner housing is secured creating a lower section between said divider plate and said lower tube sheet; a plurality of elongated fluid channel units disposed within the inner housing, the upper end of said channel units extending beyond the upper end of said inner housing and terminating at said upper tube sheet, the lower end of said channel units extending through said intermediate divider plate, and terminating at said lower tube sheet, each said channel unit comprising a spaced first pair and second pair of elongated corrugated plates, each of said plates corrugated in an oscillatory wave pattern having symmetrical peaks and valleys of constant period, the plates of each pair positioned so that the peaks of one plate abut the peaks of the other to create a plurality of distinct longitudinal straight flow passageways through the space created between said valleys, said first pair of plates being spaced from said second pair of plates by straight transverse separator rods and said first pair of plates displaced from said second pair of plates 180° out of phase with said wave pattern to create longitudinal flow channels on each side of each pair, means to supply said exhaust gases from said combustion chamber vertically upward through said lower tube sheet into said flow passageways thence through said upper divider plate to said exhaust stack; means to supply combustion air into said annulus space between said inner and outer housing thence to the upper end of said flow channels and downward therethrough countercurrent to the flow in said flow passageways to said lower section thence to the inlet of said combustion chamber.

Claim 5

A counter flow heat exchanger for preheating combustion air, prior to the introduction thereof into a combustion chamber, by use of hot exhaust gases from the combustion chamber and comprising, an elongated outer housing closed at the lower end thereof and terminating with an exhaust stack at the upper end thereof; an elongated inner housing longitudinally disposed within the outer housing to create an annulus therebetween, said housing open at both ends; upper and lower horizontally disposed tube sheets secured within said outer housing; an intermediate divider plate to which the lower end of said inner housing is secured creating a lower section between said divider plate and said lower tube sheet; a plurality of elongated fluid channel units disposed within the inner housing, the upper end of said channel units extending beyond the upper end of said inner housing and terminating at said upper tube sheet, the lower end of said channel units extending through said intermediate divider plate, and terminating at said lower tube sheet, each said channel unit comprising a spaced first pair and second pair of elongated corrugated plates, each of said plates corrugated in an oscillatory wave pattern having symmetrical peaks and valleys of constant period, the plates of each pair positioned so that the peaks of one plate abut the peaks of the other to create a plurality of distinct longitudinal straight flow passageways through the space created between said valleys, said first pair of plates being spaced from said second pair of plates by straight transverse separator rods and said first pair of plates displaced from said second pair of plates 180° out of phase with said wave pattern to create longitudinal flow channels on each side of each pair, means to supply said exhaust gases from said combustion chamber vertically upward through said lower tube sheet into said flow passageways thence through said upper divider plate to said exhaust stack; means to supply combustion air into said annulus space between said inner and outer housing thence to the upper end of said flow channels and downward therethrough countercurrent to the flow in said flow passageways to said lower section thence to the inlet of said combustion chamber.

Claim 6

The heat exchanger of claim 3 including a third tube sheet divider plate between said intermediate divider plate and said lower tube sheet creating a flow space, means to supply combustion air into said flow space.

Claim 7

A counter flow heat exchanger as set forth in claim 3 wherein the corrugations of each corrugated plate are sine wave in cross-sectional shape.

Claim 8

A counter flow heat exchanger as set forth in claim 3 wherein the elongated inner housing has a rectangular cross-sectional shape.