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US4027377A Expired / Lapsed US ⏱️ 0.0 years remaining

Production of neutron shielding material

Assignee: AAR Corp
•
Filing: 1975-06-25
•
Granted: 1977-06-07
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Expires: 1995-06-25
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Abstract

Abstract Neutron shielding material in the form of a thin rigid sandwich, comprising outer layers of metal, preferably aluminum, and a solid core formed of a uniform intimate solid mixture of particles of metal and a neutron absorbing material, preferably boron carbide (B 4 C). The sandwich is made by initially forming an open-sided welded box from metal plates, preferably aluminum, leaving one end open. Uniformly and intimately mixed particles of the metal powder, preferably atomized aluminum, and the neutron absorbing material, preferably boron carbide having an approximate range of 20-200 mesh particle size, is placed in the box so as to completely fill it, and the open end is closed by welding another metal plate in position. Openings are provided in the ends of the box for the escape of air, the box is heated to approximately 800°-850° F., and is then rolled to required thickness, as for example 0.125 or 0.250 inch.

Inventors

  • 👤 John J. Roszler

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 03:59
CPC Classifications
G; G21; G21F; G21F1/00; G21F1/12; G21F1/125; B; B22; B22F; B22F3/00; B22F3/18; B22F7/00; B22F7/02; B22F7/04; G21F1/02; G21F1/08; G21F1/085

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 237 words
The method of making rigid neutron absorbing sheet material which comprises forming an open-ended rectangular metal box by continuously welding together the edges of rectangular top and bottom forming plates, side forming strips, and one end forming strip, mixing together finely divided neutron absorbing boron compound and a finely divided metal powder to produce a substantially uniformly dispersed mixture thereof, positioning the box with its open end up, completely filling the box with material from the uniform mixture, jarring the filled box repeatedly to cause the finely divided mixture to settle to eliminate voids or air pockets in the box, adding material from the mixture as required to ensure that the box is filled, applying the other end forming strip to the box in solid abutment against the powdered material and providing a continuous weld around its edges to the adjacent end edges of said top and bottom forming plates and side forming strips to produce a composite ingot suitable for rolling, soaking the ingot to bring it to an elevated temperature of 800°-850° F., and hot rolling the ingot at substantially the aforesaid temperature in repeated passes to reduce its thickness to form a thin rigid neutron absorbing sheet material in which the particles of finely divided neutron absorbing material and metal powder are molecularly bonded together and to the inner surfaces of the thin metal outer plies produced from the top and bottom forming plates.
Claim 2
Independent Claim 237 words
The method of making rigid neutron absorbing sheet material which comprises forming an open-ended rectangular metal box by continuously welding together the edges of rectangular top and bottom forming plates, side forming strips, and one end forming strip, mixing together finely divided neutron absorbing boron compound and a finely divided metal powder to produce a substantially uniformly dispersed mixture thereof, positioning the box with its open end up, completely filling the box with material from the uniform mixture, jarring the filled box repeatedly to cause the finely divided mixture to settle to eliminate voids or air pockets in the box, adding material from the mixture as required to ensure that the box is filled, applying the other end forming strip to the box in solid abutment against the powdered material and providing a continuous weld around its edges to the adjacent end edges of said top and bottom forming plates and side forming strips to produce a composite ingot suitable for rolling, soaking the ingot to bring it to an elevated temperature of 800°-850° F., and hot rolling the ingot at substantially the aforesaid temperature in repeated passes to reduce its thickness to form a thin rigid neutron absorbing sheet material in which the particles of finely divided neutron absorbing material and metal powder are molecularly bonded together and to the inner surfaces of the thin metal outer plies produced from the top and bottom forming plates.
Claim 3
Dependent Claim 25 words
The method as defined in claim 1 which comprises shearing the edges of the sandwich to form rigid neutron absorbing sheet material to required dimensions.
Claim 4
Dependent Claim 21 words
The method as defined in claim 1 which comprises forming openings in an end wall of the box prior to rolling.
Claim 5
Dependent Claim 29 words
The method as defined in claim 3 which comprises the step of plugging the openings with removable plugs to produce storable ingots, and removing the plugs prior to rolling.
Claim 6
Dependent Claim 17 words
The method as defined in claim 1 in which the neutron absorbing material is B 4 C.
Claim 7
Dependent Claim 20 words
The method as defined in claim 5 in which the metal powder is essentially aluminum, magnesium or stainless steel. .
Claim 8
Dependent Claim 27 words
The method as defined in claim 6 in which the material of the plates and strips from which the box is formed by welding is essentially aluminum.
Claim 9
Dependent Claim 27 words
The method as defined in claim 7 in which the box forming plates and strips have an initial thickness prior to rolling of at least 1/2 inch.
Claim 10
Dependent Claim 26 words
The method as defined in claim 7 in which the thickness of the ingot prior to rolling is several times the thickness of the rolled material.
Claim 11
Dependent Claim 27 words
The method as defined in claim 7 in which the thickness of the ingot is reduced by rolling to not more than 1/30th of its original thickness.
Claim 12
Dependent Claim 28 words
The method as defined in claim 7 in which the thickness of the aluminum sheathing on the exterior of the rolled material is not less than 0.010 inch.
Claim 13
Dependent Claim 15 words
The method as defined in claim 7 which comprises flattening the rolled material after rolling.
Claim 14
Dependent Claim 30 words
The method as defined in claim 12 in which the flattening step comprises thermal flattening by heating a stack of a plurality of pieces of rolled material under heavy weights.

References Cited (Backward Citations)

US2379232A Cited
US2727996A Cited
US3235954A Cited
US3474516A Cited
US3671230A Cited
US3774289A Cited
US3615901A Cited
US3676916A Cited
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US3857157A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-06-06 1980-12-06 1981-06-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-06-06 1984-12-06 1985-06-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-06-06 1988-12-06 1989-06-07 $7700.00 Window Closed / Lapsed

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