Claims Analysis
Total Claims: 14
Claim 1
Independent Claim
237 words
The method of making rigid neutron absorbing sheet material which comprises forming an open-ended rectangular metal box by continuously welding together the edges of rectangular top and bottom forming plates, side forming strips, and one end forming strip, mixing together finely divided neutron absorbing boron compound and a finely divided metal powder to produce a substantially uniformly dispersed mixture thereof, positioning the box with its open end up, completely filling the box with material from the uniform mixture, jarring the filled box repeatedly to cause the finely divided mixture to settle to eliminate voids or air pockets in the box, adding material from the mixture as required to ensure that the box is filled, applying the other end forming strip to the box in solid abutment against the powdered material and providing a continuous weld around its edges to the adjacent end edges of said top and bottom forming plates and side forming strips to produce a composite ingot suitable for rolling, soaking the ingot to bring it to an elevated temperature of 800°-850° F., and hot rolling the ingot at substantially the aforesaid temperature in repeated passes to reduce its thickness to form a thin rigid neutron absorbing sheet material in which the particles of finely divided neutron absorbing material and metal powder are molecularly bonded together and to the inner surfaces of the thin metal outer plies produced from the top and bottom forming plates.
Claim 2
Independent Claim
237 words
The method of making rigid neutron absorbing sheet material which comprises forming an open-ended rectangular metal box by continuously welding together the edges of rectangular top and bottom forming plates, side forming strips, and one end forming strip, mixing together finely divided neutron absorbing boron compound and a finely divided metal powder to produce a substantially uniformly dispersed mixture thereof, positioning the box with its open end up, completely filling the box with material from the uniform mixture, jarring the filled box repeatedly to cause the finely divided mixture to settle to eliminate voids or air pockets in the box, adding material from the mixture as required to ensure that the box is filled, applying the other end forming strip to the box in solid abutment against the powdered material and providing a continuous weld around its edges to the adjacent end edges of said top and bottom forming plates and side forming strips to produce a composite ingot suitable for rolling, soaking the ingot to bring it to an elevated temperature of 800°-850° F., and hot rolling the ingot at substantially the aforesaid temperature in repeated passes to reduce its thickness to form a thin rigid neutron absorbing sheet material in which the particles of finely divided neutron absorbing material and metal powder are molecularly bonded together and to the inner surfaces of the thin metal outer plies produced from the top and bottom forming plates.
Claim 3
Dependent Claim
25 words
The method as defined in claim 1 which comprises shearing the edges of the sandwich to form rigid neutron absorbing sheet material to required dimensions.
Claim 4
Dependent Claim
21 words
The method as defined in claim 1 which comprises forming openings in an end wall of the box prior to rolling.
Claim 5
Dependent Claim
29 words
The method as defined in claim 3 which comprises the step of plugging the openings with removable plugs to produce storable ingots, and removing the plugs prior to rolling.
Claim 6
Dependent Claim
17 words
The method as defined in claim 1 in which the neutron absorbing material is B 4 C.
Claim 7
Dependent Claim
20 words
The method as defined in claim 5 in which the metal powder is essentially aluminum, magnesium or stainless steel. .
Claim 8
Dependent Claim
27 words
The method as defined in claim 6 in which the material of the plates and strips from which the box is formed by welding is essentially aluminum.
Claim 9
Dependent Claim
27 words
The method as defined in claim 7 in which the box forming plates and strips have an initial thickness prior to rolling of at least 1/2 inch.
Claim 10
Dependent Claim
26 words
The method as defined in claim 7 in which the thickness of the ingot prior to rolling is several times the thickness of the rolled material.
Claim 11
Dependent Claim
27 words
The method as defined in claim 7 in which the thickness of the ingot is reduced by rolling to not more than 1/30th of its original thickness.
Claim 12
Dependent Claim
28 words
The method as defined in claim 7 in which the thickness of the aluminum sheathing on the exterior of the rolled material is not less than 0.010 inch.
Claim 13
Dependent Claim
15 words
The method as defined in claim 7 which comprises flattening the rolled material after rolling.
Claim 14
Dependent Claim
30 words
The method as defined in claim 12 in which the flattening step comprises thermal flattening by heating a stack of a plurality of pieces of rolled material under heavy weights.