Abstract A molding material having superior buffering character, moldability and dimensional stability obtained by incorporating a copolymer composed predominantly of polyethylene or ethylene with an inorganic filler blend comprising sand with an average particle size of 100 to 500 microns and calcium sulfite, and foaming the resulting composition. A molded product having a lustrous and beautiful superficial coating can be obtained by pressing the aforementioned foamed body while it is still hot against a smooth cool solid surface and cooling the foamed body down to a temperature below its softening point. Further, the aforementioned molding material is useful for packings, mattresses and lightweight construction materials.
A foamed body of improved cushioning, moldability, and dimensional stability consisting essentially of (1) about 80-10% by weight of a cross-linked foamed matrix of ethylene polymer and (2) distributed homogeneously within the polymer of said matrix about 20-90% by weight of a filler consisting of (a) sand having a particle size in the range of about 100-500 microns and (b) calcium sulfite particles in a ratio by weight of about 1:5-5:1.
Claim 2
Dependent Claim
71 words
A foamed body of improved cushioning, moldability, and dimensional stability consisting essentially of (1) about 80-10% by weight of a cross-linked foamed matrix of ethylene polymer and (2) distributed homogeneously within the polymer of said matrix about 20-90% by weight of a filler consisting of (a) sand having a particle size in the range of about 100-500 microns and (b) calcium sulfite particles in a ratio by weight of about 1:5-5:1.
Claim 3
Dependent Claim
23 words
The foamed body according to claim 1 wherein said sand constitutes at least about 40% by weight of said filler and polymer together.