Casting technique for prosthetic dentistry

Claim 2

The process of making a female attachment for a dental prosthetic device by the aid of a precision core having an anchor part and an adjoining precision male part corresponding to the female attachment to be made, and by the aid of a thermoplastic "wax" and investment material, said process comprising: a. making a wax-up or pattern composite of wax and said core including the steps of embedding said precision male part of said core in said "wax", exposing said anchor part and sculpting the "wax" at the boundary line between said parts of said core; b. investing the pattern with investment material including the step of surrounding said anchor part therein; c. removing the wax by heating, leaving the core and the investment material to form a mold cavity; d. casting a molding material in the mold cavity to form a prosthetic device having a female attachment; and e. thereafter removing the core and the investment material by the same process, the core and the investment material having a similar degradable characteristic and materials of both said core and said investment being unaffected by said heating.

Claim 3

The process of making a set of companion dowel attachments for a dental prosthetic device by the aid of a (1) core having an anchor part and an adjoining precision male part corresponding to the female dowel attachment; (2) a plastic male part having a precision part corresponding to the male dowel attachment; and (3) thermoplastic wax and investment material; said process comprising: a. making a wax-up or pattern composite of wax and said core including the steps of embedding said precision male part of said core in said wax, exposing said anchor part and sculpting the wax at the boundary line between said parts of said core; b. investing the pattern with investment material including the step of surrounding said anchor part therein; c. removing the wax, leaving the core and the investment material to form a mold cavity; d. casting the prosthetic part in the mold cavity to form a female attachment in the resulting prosthetic device; e. thereafter removing the core and the investment material; f. making a second wax-up or pattern composite of wax and said plastic male part, including the steps of partially embedding said plastic male part while exposing the precision part thereof and sculpting the wax at the boundary of said precision part of said plastic male part; g. investing the second pattern with investment material, including the step of surrounding said precision male part of said plastic male part with investment material; h. removing the second pattern from its investment material to form a second mold cavity; i. casting the companion prosthetic part in said second mold cavity to form a male attachment; and j. thereafter removing the investment material from the cast companion prosthetic part.

Claim 4

The process of making a set of companion dowel attachments for a dental prosthetic device by the aid of a (1) core having an anchor part and an adjoining precision male part corresponding to the female dowel attachment; (2) a plastic male part having a precision part corresponding to the male dowel attachment; and (3) thermoplastic wax and investment material; said process comprising: a. making a wax-up or pattern composite of wax and said core including the steps of embedding said precision male part of said core in said wax, exposing said anchor part and sculpting the wax at the boundary line between said parts of said core; b. investing the pattern with investment material including the step of surrounding said anchor part therein; c. removing the wax, leaving the core and the investment material to form a mold cavity; d. casting the prosthetic part in the mold cavity to form a female attachment in the resulting prosthetic device; e. thereafter removing the core and the investment material; f. making a second wax-up or pattern composite of wax and said plastic male part, including the steps of partially embedding said plastic male part while exposing the precision part thereof and sculpting the wax at the boundary of said precision part of said plastic male part; g. investing the second pattern with investment material, including the step of surrounding said precision male part of said plastic male part with investment material; h. removing the second pattern from its investment material to form a second mold cavity; i. casting the companion prosthetic part in said second mold cavity to form a male attachment; and j. thereafter removing the investment material from the cast companion prosthetic part.

Claim 5

The process as set forth in claim 2 in which the removal of the core and the investment material is performed by the same process, the core and the investment material having a similar degradable characteristic; the removal of the second pattern being performed in one operation the wax and the plastic male part having a similar degradable characteristic.