Process for fibered meat analogs

Claim 1

An improved process for preparing a meat analog comprising the steps of: (a) forming a plurality of substantially unpuffed, fibrous protein strips by: (i) preparing an aqueous mixture containing heat coagulable protein, (ii) adjusting the water content of the mixture to within the range of from 20% to 65% by weight to obtain an aqueous proteinaceous dough mixture, (iii) compressing the dough while passing it through a heated chamber of decreasing volume, thereby simultaneously elongating and heating the dough while under compression to form thermally coagulated fibrous strips having fiber alignment in the direction of the channel, and (iv) releasing the compression on the strips such that they are not substantially puffed and maintain the fibrous nature; (b) fibrilating the strips to partially separate the fibers within the strips; (c) soaking the strips in a binder medium comprising egg albumen; (d) layering the strips to align the fibers and to substantially eliminate voids; and (e) heat setting the binder.