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US4017265A Expired / Lapsed US ⏱️ 0.0 years remaining

Ferromagnetic memory layer, methods of making and adhering it to substrates, magnetic tapes, and other products

Assignee: Individual
•
Filing: 1972-02-15
•
Granted: 1977-04-12
•
Expires: 1992-02-15
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Abstract

Abstract A thin, ferromagnetic layer which can be continuous, substantially pit-free and uniform, said layer having high bit density capabilities consisting essentially of cobalt in the form of close packed hexagonal crystals. A substrate is treated with a catalytic activator upon which is deposited an electroless conductive layer, such as copper; the cobalt layer is deposited by electroplating on the conductive layer. The ferromagnetic layer has a nominal coercivity of about 200 to about 500 oersteds and exhibits no anisotropy in the plane of deposition.

Inventors

  • 👤 David W. Taylor

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 17:05
CPC Classifications
H; H01; H01F; H01F10/00; H01F10/08; H01F10/10; H01F10/12; H01F10/16; C; C23; C23C; C23C18/00; C23C18/16; C23C18/18; C23C18/20; C23C18/2006; C23C18/2046; C23C18/2073; C23C18/208; C23C18/28; C23C18/30; Y; Y10; Y10S; Y10S205/00; Y10S205/922; Y10S428/00; Y10S428/922; Y10S428/9265; Y10S428/928; Y10T; Y10T428/00; Y10T428/12; Y10T428/12493; Y10T428/12771; Y10T428/12861; Y10T428/12903; Y10T428/1291

Claims Analysis

Total Claims: 44
Claim 1
Independent Claim 164 words
A magnetic memory member comprising; a. a substrate; b. a flexible synthetic polymer layer superimposed on a surface thereof, said layer having cyano groups, having a solvent-dispersed phase of catalytic nuclei of platinum, palladium, copper, silver or gold on its surface and concurrently therewith dispersed in the body of the resin; c. a conductive layer of copper or nickel adhering to said nuclei; and d. a magnetic layer integrally secured to said conductive layer; said magnetic layer consisting essentially of substantially pure closely packed hexagonal cobalt which is thin, uniform, continuous and substantially pit-free, having a thickness of about 0.05 to 0.5 microns and a smooth surface approximating optical reflectivity; a nominal coercivity of about 200 to about 500 Oersteds; an inductance of about 6,000 to 16,000 Gauss and a ratio of remnant to saturation induction greater than 0.8 and approaching unity at the extreme, the magnetic memory member having improved information density, frequency response and data rate capability without reduction of output amplitude.
Claim 2
Dependent Claim 164 words
A magnetic memory member comprising; a. a substrate; b. a flexible synthetic polymer layer superimposed on a surface thereof, said layer having cyano groups, having a solvent-dispersed phase of catalytic nuclei of platinum, palladium, copper, silver or gold on its surface and concurrently therewith dispersed in the body of the resin; c. a conductive layer of copper or nickel adhering to said nuclei; and d. a magnetic layer integrally secured to said conductive layer; said magnetic layer consisting essentially of substantially pure closely packed hexagonal cobalt which is thin, uniform, continuous and substantially pit-free, having a thickness of about 0.05 to 0.5 microns and a smooth surface approximating optical reflectivity; a nominal coercivity of about 200 to about 500 Oersteds; an inductance of about 6,000 to 16,000 Gauss and a ratio of remnant to saturation induction greater than 0.8 and approaching unity at the extreme, the magnetic memory member having improved information density, frequency response and data rate capability without reduction of output amplitude.
Claim 3
Dependent Claim 12 words
The magnetic memory member of claim 1 wherein the substrate is conductive.
Claim 4
Dependent Claim 25 words
The magnetic member of claim 2 wherein the polymer is one of the following: acrylonitrile, styrene, epoxy, methacrylate, phenolic, polyether, polyamide, polyester free of cyano-groups.
Claim 5
Dependent Claim 13 words
The member of claim 3 wherein the flexible synthetic polymer is a tape.
Claim 6
Dependent Claim 13 words
The product of claim 4 in which the product is a plastic sheet.
Claim 7
Dependent Claim 22 words
The member of claim 3 wherein the flexible synthetic polymer is a polyester, a polyamide, polyimide, polyacrylic or a polymetharylic acid ester.
Claim 8
Dependent Claim 15 words
The magnetic memory member of claim 1 wherein the substrate is a flexible synthetic polymer.
Claim 9
Dependent Claim 53 words
The magnetic memory member of claim 7 wherein the flexible synthetic polymer has a layer adhering thereto which is of a synthetic polymer containing a cyano-group, said coating having incorporated therein catalytic nuclei of a noble metal selected from platinum, palladium, silver or gold which are receptive to the electroless deposition of copper.
Claim 10
Dependent Claim 11 words
The member of claim 1 wherein the conductive layer is copper.
Claim 11
Dependent Claim 10 words
The member of claim 9 wherein said substrate is rigid.
Claim 12
Dependent Claim 17 words
The member of claim 9 wherein said substrate is a flexible tape of a polymeric synthetic resin.
Claim 13
Dependent Claim 11 words
The member of claim 1 wherein the conductive layer is nickel.
Claim 14
Dependent Claim 12 words
The member of claim 1 wherein said tape is a polyester film.
Claim 15
Dependent Claim 31 words
The member of claim 1 wherein said conductive layer of copper is secured upon one surface of said tape and partially in the body of said tape beneath said one surface.
Claim 16
Dependent Claim 16 words
The product of claim 2 in which the noble metal is platinum, palladium, gold or silver.
Claim 17
Dependent Claim 21 words
The magnetic layer of claim 1 wherein the layer has graduated coercivity throughout the layer, varying between two limits of coercivities.
Claim 18
Dependent Claim 18 words
The magnetic memory member of claim 1 wherein in the flexible synthetic polymer of catalytic nuclei is platinum.
Claim 19
Dependent Claim 18 words
The magnetic memory member of claim 1 wherein in the flexible synthetic polymer the catalytic nuclei is palladium.
Claim 20
Dependent Claim 18 words
The magnetic memory member of claim 1 wherein in the flexible synthetic polymer the catalytic nuclei is copper.
Claim 21
Dependent Claim 18 words
The magnetic memory member of claim 1 wherein in the flexible synthetic polymer the catalytic nuclei is silver.
Claim 22
Dependent Claim 18 words
The magnetic memory member of claim 1 wherein in the flexible synthetic polymer the catalytic nuclei is gold.
Claim 23
Independent Claim 291 words
A method of making a magnetic memory member by depositing a conductive layer coating on a substrate, making said conductive layer coating cathodic and electrodepositing a magnetic metal thereon, the improvement comprising: a. applying to said substrate as a coating a solution of synthetic polymer containing a cyano group, the solution having one solvent therefore which is a high boiling solvent which is less solvent in water than water is in the solvent, the resin solution containing dissolved therein a platinum, palladium, copper or silver salt; b. drying the coating until there remains a limited residual amount of the solvent; c. applying to the coated substrate a solution containing a reductant which is absorbed by the coating to reduce the platinum, palladium, copper or silver ions substantially to their metal form, thereby creating catalytic nuclei in and on the coating surface; d. applying an electroless solution of copper or nickel ions to chemically plate the copper or nickel in a substantially continuous layer, which tenaciously adheres to the coated substrate at the catalytic nuclei sites, the limited residual amount of solvent being an adequate amount to absorb the reductant; and e. electrodepositing thereon a layer of substantially pure closely packed hexagonal cobalt which is thin, continuous, uniform and substantially pit-free from an ageous plating solution containing the cobalt, said layer having a thickness of about 0.05 to 0.5 microns; a smooth surface approximating optical reflectivity; a nominal coercivity of about 200 to 500 Oersteds; an inductance of about 6,000 to 16,000 Gauss and a ratio of remnant induction to saturation induction greater than 0.8 and approaching unity at the extreme, thereby forming a magnetic memory member having improved information density, frequency response and data rate capability without reduction of output amplitude.
Claim 24
Independent Claim 291 words
A method of making a magnetic memory member by depositing a conductive layer coating on a substrate, making said conductive layer coating cathodic and electrodepositing a magnetic metal thereon, the improvement comprising: a. applying to said substrate as a coating a solution of synthetic polymer containing a cyano group, the solution having one solvent therefore which is a high boiling solvent which is less solvent in water than water is in the solvent, the resin solution containing dissolved therein a platinum, palladium, copper or silver salt; b. drying the coating until there remains a limited residual amount of the solvent; c. applying to the coated substrate a solution containing a reductant which is absorbed by the coating to reduce the platinum, palladium, copper or silver ions substantially to their metal form, thereby creating catalytic nuclei in and on the coating surface; d. applying an electroless solution of copper or nickel ions to chemically plate the copper or nickel in a substantially continuous layer, which tenaciously adheres to the coated substrate at the catalytic nuclei sites, the limited residual amount of solvent being an adequate amount to absorb the reductant; and e. electrodepositing thereon a layer of substantially pure closely packed hexagonal cobalt which is thin, continuous, uniform and substantially pit-free from an ageous plating solution containing the cobalt, said layer having a thickness of about 0.05 to 0.5 microns; a smooth surface approximating optical reflectivity; a nominal coercivity of about 200 to 500 Oersteds; an inductance of about 6,000 to 16,000 Gauss and a ratio of remnant induction to saturation induction greater than 0.8 and approaching unity at the extreme, thereby forming a magnetic memory member having improved information density, frequency response and data rate capability without reduction of output amplitude.
Claim 25
Dependent Claim 35 words
The method of claim 22 wherein the aqueous plating solution has a pH of at least 3.6, contains a soluble cobalt compound providing Co + 2 ions and uses a substantially pure soluble cobalt anode.
Claim 26
Dependent Claim 32 words
The method of claim 23 wherein the plating bath is buffered with a water soluble organic compound having a carboxylic or hydroxyl radical to a pH of about 3.6 to about 5.8.
Claim 27
Dependent Claim 47 words
The method of claim 23 wherein the cobalt plating is effected using a high current density and for a time sufficient to produce a cobalt layer of about 0.05 to 0.5 microns, whereby said cobalt layer has a nominal coercivity of about 200 to about 500 Oersteds.
Claim 28
Dependent Claim 48 words
The method of claim 23 wherein said substrate is a flexible resinous tape and said cobalt plating is effected by moving said tape continuously through the plating bath using a plating current of at least 1/3 ampere per inch of web width per foot per minute web speed.
Claim 29
Dependent Claim 18 words
The method of claim 17 wherein a filtered rectified AC current is used to effect the cobalt plating.
Claim 30
Dependent Claim 15 words
The method of claim 22 wherein said cobalt is a chlorate or chloride salt thereof.
Claim 31
Dependent Claim 17 words
The method of claim 28 wherein said cobalt compound is cobalt chlorate, cobalt perchlorate or cobalt chloride.
Claim 32
Dependent Claim 13 words
The method of claim 29 wherein the flexible synthetic polymer is a tape.
Claim 33
Dependent Claim 21 words
The method of claim 30 wherein the polymer is a polyester resin, and the resin solution comprises a copolymer of acrylonitrile.
Claim 34
Dependent Claim 27 words
The method of claim 30 wherein the polymer is a polyester resin, and the resin solution comprises a vinylidene chloride-acrylonitrile copolymer, and palladium acetate or silver nitrate.
Claim 35
Dependent Claim 17 words
The method of claim 30 wherein the electroless solution is an aqueous stable solution of cupric ions.
Claim 36
Dependent Claim 25 words
The process of claim 22 wherein the resin solution contains one of the following: cyclohexanone, acetone propylacetate, methyl ethyl ketone, tetrahydrofuran, dioxolane, dioxane, or toluene,
Claim 37
Dependent Claim 17 words
The process of claim 34 which comprises first making a solution of the resin in the solvent.
Claim 38
Dependent Claim 88 words
The process of claim 35 which comprises prior to depositing the coating, the steps of preparing the catalyst solution and the electroless nickel plating solution and mixing the resin and nickel solutions, then after depositing the mixture and drying the film to leave residual solvent therein, immersing the film in the catalyst solution to coat the film, plating nickel onto the catalytic layer, and thereafter causing electroless deposition of copper thereon, forming thereby a magnetic conductive layer of copper or nickel over and which adheres to the cobalt.
Claim 39
Independent Claim 287 words
A method of making a magnetic memory member by depositing a conductive layer coating on a substrate, making said conductive layer coating cathodic and electrodepositing a magnetic metal thereon, the improvement comprising: a. applying to said substrates as a coating a solution of synthetic polymer containing a cyano group, the solution having one solvent therefore which is a high boiling solvent which is less solvent in water than water is in the solvent, the resin solution containing dissolved therein a reductant which is absorbed by the coating; b. drying the coating until there remains a limited residual amount of solvent; c. applying an aqeous solution of platinum, palladium or silver salt whereby the palladium, platinum or silver ions are reduced to their metal form by said reductant thereby creating catalytic nuclei in and on the coating surface; d. applying an electroless solution of copper or nickel ions to chemically plate the copper or nickel in a substantially continuous layer, which tenaciously adheres to the coated substrate at the catalytic nuclei sites, the limited residual amount of solvent being an adequate amount to absorb the reductant; and e. electrodepositing thereon a layer of substantially pure, closely packed hexagonal cobalt which is thin, continuous, uniform and substantially pit-free from an aqueous plating solution containing the cobalt, said layer having a thickness of about 0.05 to 0.5 microns; a smooth surface approximating optical reflectivity; a nominal coercivity of about 200 to 500 Oersteds, an inductance of about 6,000 to 16,000 Gauss and a ratio of remnant induction to saturation induction greater than 0.8 and approaching unity at the extreme, thereby forming a magnetic memory member having improved information density, frequency response and data rate capability without reduction of output amplitude.
Claim 40
Independent Claim 287 words
A method of making a magnetic memory member by depositing a conductive layer coating on a substrate, making said conductive layer coating cathodic and electrodepositing a magnetic metal thereon, the improvement comprising: a. applying to said substrates as a coating a solution of synthetic polymer containing a cyano group, the solution having one solvent therefore which is a high boiling solvent which is less solvent in water than water is in the solvent, the resin solution containing dissolved therein a reductant which is absorbed by the coating; b. drying the coating until there remains a limited residual amount of solvent; c. applying an aqeous solution of platinum, palladium or silver salt whereby the palladium, platinum or silver ions are reduced to their metal form by said reductant thereby creating catalytic nuclei in and on the coating surface; d. applying an electroless solution of copper or nickel ions to chemically plate the copper or nickel in a substantially continuous layer, which tenaciously adheres to the coated substrate at the catalytic nuclei sites, the limited residual amount of solvent being an adequate amount to absorb the reductant; and e. electrodepositing thereon a layer of substantially pure, closely packed hexagonal cobalt which is thin, continuous, uniform and substantially pit-free from an aqueous plating solution containing the cobalt, said layer having a thickness of about 0.05 to 0.5 microns; a smooth surface approximating optical reflectivity; a nominal coercivity of about 200 to 500 Oersteds, an inductance of about 6,000 to 16,000 Gauss and a ratio of remnant induction to saturation induction greater than 0.8 and approaching unity at the extreme, thereby forming a magnetic memory member having improved information density, frequency response and data rate capability without reduction of output amplitude.
Claim 41
Independent Claim 282 words
A method of making a magnetic memory member by depositing a conductive layer coating on a substrate, making said conductive layer coating cathodic and electrodepositing a magnetic metal thereon, the improvement comprising: a. applying to said substrate as a coating a solution of synthetic polymer containing a cyano group, the solution having one solvent therefore which is a high boiling solvent which is less solvent in water than water is in the solvent, the resin solution containing dissolved therein (1) a gold or silver salt, or (2) a palladium or platinum salt, b. drying the coating until there remains a limited residual amount of solvent; c. applying an electroless solution of copper ions containing a reductant thereto whereby the gold or silver salts are reduced, or applying an electroless solution of nickel ions containing a reductant whereby the palladium or platinum is reduced, thereby creating catalytic nuclei to tenaciously retain the chemically plated copper or niclel, respectively to form a substantially continuous layer of copper or nickel, the limited residual amount of solvent being an adequate amount to absorb the reductant; and d. electrodepositing thereon a layer of substantially pure closely packed hexagonal cobalt which is thin, continuous, uniform and substantially pit-free from an aqeous plating solution containing the cobalt, said layer having a thickness of about 0.05 to 0.5 microns; a smooth surface approximating optical reflectivity; a nominal coercivity of about 200 to 500 Oersteds; an inductance of about 6,000 to 16,000 Gauss and a ratio of remnant to saturation induction greater than 0.8 and approaching unity at the extreme, thereby forming a magnetic memory member having improved information density, frequency response and data rate capability without reduction of output amplitude.
Claim 42
Independent Claim 282 words
A method of making a magnetic memory member by depositing a conductive layer coating on a substrate, making said conductive layer coating cathodic and electrodepositing a magnetic metal thereon, the improvement comprising: a. applying to said substrate as a coating a solution of synthetic polymer containing a cyano group, the solution having one solvent therefore which is a high boiling solvent which is less solvent in water than water is in the solvent, the resin solution containing dissolved therein (1) a gold or silver salt, or (2) a palladium or platinum salt, b. drying the coating until there remains a limited residual amount of solvent; c. applying an electroless solution of copper ions containing a reductant thereto whereby the gold or silver salts are reduced, or applying an electroless solution of nickel ions containing a reductant whereby the palladium or platinum is reduced, thereby creating catalytic nuclei to tenaciously retain the chemically plated copper or niclel, respectively to form a substantially continuous layer of copper or nickel, the limited residual amount of solvent being an adequate amount to absorb the reductant; and d. electrodepositing thereon a layer of substantially pure closely packed hexagonal cobalt which is thin, continuous, uniform and substantially pit-free from an aqeous plating solution containing the cobalt, said layer having a thickness of about 0.05 to 0.5 microns; a smooth surface approximating optical reflectivity; a nominal coercivity of about 200 to 500 Oersteds; an inductance of about 6,000 to 16,000 Gauss and a ratio of remnant to saturation induction greater than 0.8 and approaching unity at the extreme, thereby forming a magnetic memory member having improved information density, frequency response and data rate capability without reduction of output amplitude.
Claim 43
Dependent Claim 17 words
The process of claim 38 wherein the copper solution is applied, thereby reducing the gold or silver.
Claim 44
Dependent Claim 17 words
The process of claim 38 wherein the nickel solution is applied, thereby reducing the palladium or platinum.

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-04-11 1980-10-11 1981-04-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-04-11 1984-10-11 1985-04-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-04-11 1988-10-11 1989-04-12 $7700.00 Window Closed / Lapsed

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