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US4014704A Expired / Lapsed US ⏱️ 0.0 years remaining

Insulating refractory fiber composition and articles for use in casting ferrous metals

Assignee: Morgan Advanced Materials PLC
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Filing: 1976-02-02
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Granted: 1977-03-29
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Expires: 1996-02-02
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Abstract

Abstract An insulating composition useful for riser sleeves, hot tops, ladle liners, and the like articles for use in casting of molten ferrous metal is described. The composition comprises 30% to 50% refractory fiber, 1% to 35% granular silicon carbide, inorganic binder, organic binder, and refractory filler. Molten steel at temperatures on the order of 3,000 DEG F can be readily handled by the articles of this composition. They also afford superior heat insulating properties and in the form of riser sleeves allow molten metal in a riser to remain molten for a longer period before solidification.

Inventors

  • 👤 William Clyde Miller

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 07:42
CPC Classifications
C; C04; C04B; C04B28/00; C04B28/24; B; B22; B22D; B22D7/00; B22D7/06; B22D7/10; B22D7/102; C04B2111/00; C04B2111/00474; C04B2111/0087; C04B2111/00887

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 73 words
In a refractory composition suitable for use for containment of molten ferrous metal in casting operations, which comprises, in percentage by weight, 30% to 50% refractory fiber, 5% to 45% inorganic binder, 2% to 10% organic binder, and 5% to 35% refractory filler, and wherein more than half of said refractory fiber component is alumino-silicate fiber, the improvement which comprises further incorporating into said composition 1% to 35% by weight granular silicon carbide.
Claim 2
Dependent Claim 73 words
In a refractory composition suitable for use for containment of molten ferrous metal in casting operations, which comprises, in percentage by weight, 30% to 50% refractory fiber, 5% to 45% inorganic binder, 2% to 10% organic binder, and 5% to 35% refractory filler, and wherein more than half of said refractory fiber component is alumino-silicate fiber, the improvement which comprises further incorporating into said composition 1% to 35% by weight granular silicon carbide.
Claim 3
Dependent Claim 15 words
The composition of claim 1 wherein the refractory fiber component consists essentially of alumino-silicate fiber.
Claim 4
Dependent Claim 25 words
The composition of claim 1 wherein the granular silicon carbide component comprises at least 80% silicon carbide particles having a particle size of -60 mesh.
Claim 5
Dependent Claim 30 words
The composition of claim 3 wherein the granular silicon carbide component comprises at least 80% silicon carbide particles having a particle size in the range of -60 to +325 mesh.
Claim 6
Dependent Claim 50 words
The composition of claim 1 comprising, in percentage by weght: refractory fiber 35% to 45%, granular silicon carbide 3% to 15%, inorganic binder 20% to 40%, organic binder 2% to 10% and refractory filler 15% to 35%, and wherein more than half of said refractory fiber component comprises alumino-silicate fiber.
Claim 7
Dependent Claim 16 words
The composition of claim 5 wherein the refractory fiber component consists of essentially of alumino-silicate fiber.
Claim 8
Dependent Claim 25 words
The composition of claim 5 wherein the granular silicon carbide component comprises at least 80% silicon carbide particles having a particle size of -60 mesh.
Claim 9
Dependent Claim 30 words
The composition of claim 5 wherein the granular silicon carbide component comprises at least 80% silicon carbide particles having a particle size in the range of -60 to +325 mesh.
Claim 10
Dependent Claim 17 words
The composition of claim 5 wherein said inorganic binder comprises a mixture of colloidal silica and clay.
Claim 11
Dependent Claim 13 words
The composition of claim 5 wherein said refractory filler comprises granular alumino-silicate material.
Claim 12
Dependent Claim 28 words
A shape retaining, self-supporting, resilient, thermally and chemically durable riser sleeve for containing molten ferrous metals which comprises a hollow cylinder formed from the composition of claim 1.
Claim 13
Dependent Claim 26 words
A shape retaining, self-supporting, resilient, thermally and chemically durable insulating board for use in contact with molten ferrous metal composed of the composition of claim 1.
Claim 14
Dependent Claim 18 words
A shape retaining, resilient, thermally and chemically durable insulating board as in claim 12 comprising a ladle liner.

References Cited (Backward Citations)

US3230056A Cited
US3300322A Cited
US3456914A Cited
US3800111A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-03-28 1980-09-27 1981-03-29 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-03-28 1984-09-27 1985-03-29 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-03-28 1988-09-27 1989-03-29 $7700.00 Window Closed / Lapsed

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