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US4007111A Expired / Lapsed US ⏱️ 0.0 years remaining

Residua desulfurization and hydroconversion with sodamide and hydrogen

Assignee: ExxonMobil Technology and Engineering Co
•
Filing: 1975-04-28
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Granted: 1977-02-08
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Expires: 1995-04-28
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Abstract

Abstract Sulfur-containing petroleum oil feedstocks which include heavy hydrocarbons constituents undergo simultaneous desulfurization and hydroconversion by contacting such feedstocks with sodamide in the presence of hydrogen and at elevated temperatures. The mixture of reaction products resulting from the above procedure can be separated to give sodium sulfur salts and a petroleum oil product which has been substantially desulfurized and demetallized and significantly upgraded as demonstrated by a reduced Conradson carbon content and an increased API gravity.

Inventors

  • 👤 William Chalmers Baird, Jr.

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 10:57
CPC Classifications
C; C10; C10G; C10G47/00; C10G47/22; C10G29/00; C10G29/20

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 61 words
A process for the simultaneous desulfurization and hydroconversion of a sulfur-containing petroleum oil feedstock, which comprises contacting said feedstock with sodamide in a reaction zone, in the presence of added hydrogen, said feedstock being maintained substantially in the liquid phase, to form an oil phase having a reduced sulfur and metals content, and reduced Conradson carbon content, and a salt phase.
Claim 2
Dependent Claim 61 words
A process for the simultaneous desulfurization and hydroconversion of a sulfur-containing petroleum oil feedstock, which comprises contacting said feedstock with sodamide in a reaction zone, in the presence of added hydrogen, said feedstock being maintained substantially in the liquid phase, to form an oil phase having a reduced sulfur and metals content, and reduced Conradson carbon content, and a salt phase.
Claim 3
Dependent Claim 25 words
The process of claim 1 wherein said reaction zone is maintained at a temperature within the range of from about 400° to about 2000° F.
Claim 4
Dependent Claim 30 words
The process of claim 2 wherein sufficient hydrogen is added to said reaction zone to provide a hydrogen partial pressure within the range of from about 150 to 5000 psig.
Claim 5
Dependent Claim 52 words
The process of claim 3 wherein said reaction zone is maintained at a temperature within the range of from about 400 to about 750° F, and wherein sufficient hydrogen is added to said reaction zone to provide a hydrogen partial pressure within the range of from about 150 to about 950 psig.
Claim 6
Dependent Claim 52 words
The process of claim 3 wherein said reaction zone is maintained at a temperature within the range of from about 750° to about 1000° F, and wherein sufficient hydrogen is added to said reaction zone to provide a hydrogen partial pressure within the range of from about 750 to about 3000 psig.
Claim 7
Dependent Claim 34 words
The process of claim 1 wherein the molar ratio of sodamide to the sulfur content of said feedstock is within the range of from about 2 to about 3 moles per mole of sulfur.
Claim 8
Dependent Claim 30 words
The process of claim 1 wherein said sodamide is present in an amount within the range of from about 1 to about 20% based on the weight of said feedstock.
Claim 9
Dependent Claim 14 words
The process of claim 1 wherein said salt phase comprises a sodium sulfur salt.
Claim 10
Dependent Claim 13 words
The process of claim 8 wherein said sodium sulfur salt comprises sodium sulfide.
Claim 11
Dependent Claim 29 words
The process of claim 8 wherein hydrogen sulfide is added to a mixture of said oil phase and salt phase to convert the sodium sulfur salt to sodium hydrosulfide.
Claim 12
Dependent Claim 16 words
The process of claim 1 including the step of recovering ammonia released from said reaction zone.
Claim 13
Dependent Claim 25 words
The process of claim 1 including the steps of separating said oil phase from said salt phase, said salt phase comprising a sodium sulfur salt.
Claim 14
Dependent Claim 16 words
The process of claim 12 including the step of converting said sodium sulfur salt to sodamide.
Claim 15
Dependent Claim 73 words
A process for simultaneously desulfurizing, demetallizing and hydrogenating a sulfur-containing heavy petroleum oil feedstock containing at least 10 wt.% of material boiling above about 1050° F which comprises contacting said feedstock, substantially in the liquid phase, with sodamide in a reaction zone at elevated temperature and pressure and in the presence of added hydrogen, to form an oil product having a sulfur, metals and Conradson carbon content lower than that of the feed.
Claim 16
Dependent Claim 73 words
A process for simultaneously desulfurizing, demetallizing and hydrogenating a sulfur-containing heavy petroleum oil feedstock containing at least 10 wt.% of material boiling above about 1050° F which comprises contacting said feedstock, substantially in the liquid phase, with sodamide in a reaction zone at elevated temperature and pressure and in the presence of added hydrogen, to form an oil product having a sulfur, metals and Conradson carbon content lower than that of the feed.
Claim 17
Dependent Claim 27 words
The process of claim 14 wherein the molar ratio of sodamide to the sulfur content of the feedstock ranges from about 1-10 moles per mole of sulfur.
Claim 18
Dependent Claim 24 words
The process of claim 15 wherein the feedstock is selected from the group consisting essentially of whole crude oils, topped crude oils and residua.
Claim 19
Dependent Claim 35 words
The process of claim 16 wherein the reaction is carried out at a temperature ranging from about 500° F. to 2000° F. and at a hydrogen partial pressure ranging from about 500 to 5000 psig.
Claim 20
Dependent Claim 22 words
The process of claim 14 wherein the sodamide is present in an amount ranging from about 1-20 wt. % of the feed.
Claim 21
Dependent Claim 21 words
The process of claim 17 wherein the temperature and hydrogen partial pressure range from about 750°-1000° F. and 1000-3000 psig, respectively.

References Cited (Backward Citations)

US1729943A Cited
US1937914A Cited
US3470086A Cited
US3788978A Cited
US3791966A Cited
US3787315A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-02-08 1980-08-09 1981-02-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-02-08 1984-08-09 1985-02-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-02-08 1988-08-09 1989-02-08 $7700.00 Window Closed / Lapsed

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