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Nonlinear resistor material and method of manufacture

Assignee: General Electric Co
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Filing: 1975-06-23
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Granted: 1977-01-18
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Expires: 1995-06-23
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Abstract

Abstract The zinc oxide grain size and breakdown voltage characteristics of polycrystalline zinc oxide varistors may be controlled by adjusting sintering times and temperatures. Varistor ceramics formed by sintering constituent metal oxides for long periods are found to have substantially different microstructure from prior art varistors.

Inventors

  • 👤 Joe Wong

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 06:48
CPC Classifications
H; H01; H01C; H01C7/00; H01C7/10; H01C7/105; H01C7/108; H01C7/112

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 114 words
A method of controlling the breakdown voltage of a polycrystalline zinc oxide varistor of the type comprising a sintered mixture of zinc oxide, bismuth oxide, and materials selected from the group consisting of transition metal oxides and post-transition metal oxides comprising the step of sintering said mixture at a temperature between approximately 1100° C and approximately 1415° C for a period of time between 1 hour and approximately 48 hours, said period of time being chosen as an inverse function of a desired breakdown voltage characteristic of said varistor whereby the zinc oxide grain size in said varistor is caused to vary in approximate proportion to the one-sixth power of said period of time.
Claim 2
Independent Claim 114 words
A method of controlling the breakdown voltage of a polycrystalline zinc oxide varistor of the type comprising a sintered mixture of zinc oxide, bismuth oxide, and materials selected from the group consisting of transition metal oxides and post-transition metal oxides comprising the step of sintering said mixture at a temperature between approximately 1100° C and approximately 1415° C for a period of time between 1 hour and approximately 48 hours, said period of time being chosen as an inverse function of a desired breakdown voltage characteristic of said varistor whereby the zinc oxide grain size in said varistor is caused to vary in approximate proportion to the one-sixth power of said period of time.
Claim 3
Dependent Claim 37 words
The method of claim 1 further comprising the steps of: pressing said mixture into cylinder forms, said cylinder forms having flat, parallel faces, and stacking and retaining said cylinder forms face to face during said sintering step.
Claim 4
Dependent Claim 51 words
A varistor material manufactured by forming a mixture of zinc oxide, bismuth oxide, and materials selected from the group consisting of transition metal oxides and post-transition metal oxides and sintering said mixture at a temperature between approximately 1100° C and approximately 1415° C for a period of at least forty-eight hours.
Claim 5
Dependent Claim 51 words
A varistor material manufactured by forming a mixture of zinc oxide, bismuth oxide, and materials selected from the group consisting of transition metal oxides and post-transition metal oxides and sintering said mixture at a temperature between approximately 1100° C and approximately 1415° C for a period of at least forty-eight hours.
Claim 6
Dependent Claim 13 words
The varistor of claim 3 manufactured by sintering said mixture at 1325° C.
Claim 7
Dependent Claim 13 words
The varistor of claim 3 manufactured by sintering said mixture for 48 hours.
Claim 8
Dependent Claim 16 words
The varistor of claim 3 further characterized by the absence of a structurally significant pyrochlore phase.
Claim 9
Dependent Claim 18 words
The varistor of claim 6 wherein said mixture comprises antimony oxide, tin oxide, cobalt oxide, and manganese oxide.
Claim 10
Dependent Claim 39 words
The varistor material of claim 7 comprising 97 mol percent zinc oxide, 1/2 mol percent bismuth oxide, 1 mol percent antimony oxide, 1/2 mol percent tin oxide, and traces of cobalt oxide, manganese oxide, barium carbonate and boric acid.

References Cited (Backward Citations)

US3663458A Cited
US3687871A Cited
US3682841A Cited
US3905006A Cited
US3953373A Cited
US3903226A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-01-18 1980-07-19 1981-01-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-01-18 1984-07-19 1985-01-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-01-18 1988-07-19 1989-01-18 $7700.00 Window Closed / Lapsed

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