Solid, rapid-setting, rigid polyurethanes

Claim 2

A rigid non-cellular, solid composition having a density of at least 1 g/cc, a percent elongation of less than 100 and which is demoldable, without the application of an external source of heat, within about 5 minutes after admixture of the components of a rapid-setting polyurethane-forming composition comprising: A. an amine initiated polyol having an OH equivalent weight of from about 50 to less than about 250; B. an organic aromatic polyisocyanate; C. a liquid modifier compound having a boiling point above about 150° C selected from esters of carboxylic acids; and wherein components (A) and (B) are present in quantities such that the NCO:OH ratio is from about 0.8:1 to about 1.5:1 and component (C) is employed in quantities of from about 5 to about 60% by weight of the combined weight of components (A), (B) and (C).

Claim 3

The composition of claim 1 wherein components (A) and (B) are present in quantities such that the NCO:OH ratio is from about 0.90:1 to about 1.2:1 and component (C) is present in quantities of from about 15 to about 40% by weight of the combined weight of components (A), (B) and (C).

Claim 4

The composition of claim 2 wherein components (A) and (B) are present in quantities such that the NCO:OH ratio is from about 0.95:1 to about 1.05:1 and wherein component (A) has an equivalent weight of from about 50 to about 200.

Claim 5

The composition of claim 3 wherein component (C) is dioctylphthalate.

Claim 6

The composition of claim 3 wherein component (C) is ethylacetoacetate.

Claim 7

The articles resulting from casting the rapid-setting mixtures of claim 1.

Claim 8

The articles of claim 6 wherein said articles are furniture components.

Claim 9

The articles of claim 6 wherein said articles are decorative objects.

Claim 10

The articles of claim 6 wherein said articles are machine components.

Claim 11

A process for producing solid, rigid, polyurethane articles having a density of at least 1 g/cc, a percent elongation of less than 100, and which can be demolded within a period of about 5 minutes without the addition of an external source of heat and in the absence of a catalytic quantity of a catalyst which process comprises 1. admixing the components of a composition comprising A. an amine initiated polyol having an OH equivalent weight of from about 50 to less than about 250; B. an organic aromatic polyisocyanate; C. a liquid modifier having a boiling point above about 150° C selected from esters of carboxylic acids; wherein components (A) and (B) are present in quantities such that the NCO:OH ratio is from about 0.8:1 to about 1.5:1 and component (C) is employed in quantities of from about 5% to about 60% by weight of the combined weights of components (A), (B) and (C); 2. placing the admixed composition into a suitable mold wherein said composition solidifies within less than about 5 minutes to a solid having a density of at least 1 g/cc; and 3. subsequently demolding the resultant article from the mold.

Claim 12

A process for producing solid, rigid, polyurethane articles having a density of at least 1 g/cc, a percent elongation of less than 100, and which can be demolded within a period of about 5 minutes without the addition of an external source of heat and in the absence of a catalytic quantity of a catalyst which process comprises 1. admixing the components of a composition comprising A. an amine initiated polyol having an OH equivalent weight of from about 50 to less than about 250; B. an organic aromatic polyisocyanate; C. a liquid modifier having a boiling point above about 150° C selected from esters of carboxylic acids; wherein components (A) and (B) are present in quantities such that the NCO:OH ratio is from about 0.8:1 to about 1.5:1 and component (C) is employed in quantities of from about 5% to about 60% by weight of the combined weights of components (A), (B) and (C); 2. placing the admixed composition into a suitable mold wherein said composition solidifies within less than about 5 minutes to a solid having a density of at least 1 g/cc; and 3. subsequently demolding the resultant article from the mold.

Claim 13

The process of claim 10 wherein components (A) and (B) are present in quantities such that the NCO:OH ratio is from about 0.90:1 to about 1.2:1 and component (C) is present in quantities of from about 15% to about 40% by weight of the combined weight of components (A), (B) and (C).

Claim 14

The process of claim 11 wherein components (A) and (B) are present in quantities such that the NCO:OH ratio is from about 0.95:1 to about 1.05:1 and wherein component (A) has an OH equivalent weight of from about 50 to about 200.

Claim 15

The process of claim 12 wherein component (C) is dioctylphthalate.

Claim 16

The process of claim 12 wherein component (C) is ethylacetoacetate.

Claim 17

The articles produced by the process of claim 10.

Claim 18

The articles of claim 15 wherein said articles are furniture components.

Claim 19

The articles of claim 15 wherein said articles are machine components.