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US3987266A Expired / Lapsed US ⏱️ 0.0 years remaining

Contamination protected electrical switch, particularly automotive ignition breaker contact structure

Assignee: Robert Bosch GmbH
•
Filing: 1974-08-06
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Granted: 1976-10-19
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Expires: 1994-08-06
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Abstract

Abstract To improve the operating reliability and accuracy of ignition breaker contacts, an operating rod passes into a sealed housing, in gas-tight manner, by being secured, gas-tight, to a membrane which is resiliently deflectable, the breaker rod reciprocating under control of an engine operating cam, the membrane effecting a gas-tight seal while, by resilient deflection, transferring operating movement into the interior of the breaker switch housing; the breaker contacts are retained in the housing. A spring is used to provide for operating force, or the membrane may be pre-stressed; the interior of the housing may be evacuated or may contain a protective, inert gas.

Inventors

  • 👤 Dieter Betz

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 21:08
CPC Classifications
H; H01; H01H; H01H13/00; H01H13/02; H01H13/04; H01H13/06; F; F02; F02P; F02P7/00; F02P7/06; F02P7/063; F02P7/0631

Claims Analysis

Total Claims: 26
Claim 1
Independent Claim 211 words
Contamination protected electrical switch having a closed, cup-shaped housing (15, 16, 22, 30) having a cap portion (16) and an apertured base plate portion (15); a fixed contact (13) located in the housing; a movable contact (10) located in the housing; an operating rod (11) passing through the apertured base plate portion of the housing and thereinto, the movable contact (10) being operated by the operating rod, the operating rod being reciprocable from outside of the housing to effect engagement and disengagement of the movable contact from the fixed contact, a membrane (21, 27, 34, 36, 38) gas-tightly sealed to the cap portion of the housing to define a sealed chamber in the cap portion of the housing, the membrane being further gas-tightly sealed to the operating rod (11) to provide for gas-tight passage of the operating rod into the housing without leakage and permit reciprocating movement of the operating rod by deflection of the membrane; and a spring (17) located within the cap portion and exerting a bias force on the movable contact (10) and cooperating with the force due to pressures within the sealed chamber and operating forces applied to the operating rod (11) to provide, by interaction of said operating forces, for opening and closing of the contacts.
Claim 2
Dependent Claim 211 words
Contamination protected electrical switch having a closed, cup-shaped housing (15, 16, 22, 30) having a cap portion (16) and an apertured base plate portion (15); a fixed contact (13) located in the housing; a movable contact (10) located in the housing; an operating rod (11) passing through the apertured base plate portion of the housing and thereinto, the movable contact (10) being operated by the operating rod, the operating rod being reciprocable from outside of the housing to effect engagement and disengagement of the movable contact from the fixed contact, a membrane (21, 27, 34, 36, 38) gas-tightly sealed to the cap portion of the housing to define a sealed chamber in the cap portion of the housing, the membrane being further gas-tightly sealed to the operating rod (11) to provide for gas-tight passage of the operating rod into the housing without leakage and permit reciprocating movement of the operating rod by deflection of the membrane; and a spring (17) located within the cap portion and exerting a bias force on the movable contact (10) and cooperating with the force due to pressures within the sealed chamber and operating forces applied to the operating rod (11) to provide, by interaction of said operating forces, for opening and closing of the contacts.
Claim 3
Dependent Claim 29 words
Switch according to claim 1, wherein the membrane is secured to the housing at the circumference thereof and the operating rod is secured to the membrane essentially centrally thereof.
Claim 4
Dependent Claim 18 words
Switch according to claim 1, wherein the movable contact (10) is rigidly secured to the operating rod (11).
Claim 5
Dependent Claim 27 words
Switch according to claim 1, wherein a portion (14) of the housing (15, 16) comprises insulating material, the fixed contact being located on said insulated material portion.
Claim 6
Dependent Claim 17 words
Switch according to claim 1, wherein the membrane (21, 27, 34, 36, 38) is a metal membrane.
Claim 7
Dependent Claim 14 words
Switch according to claim 1, wherein the membrane (21) is a corrugated membrane disk.
Claim 8
Dependent Claim 15 words
Switch according to claim 1, wherein (FIGS. 2-4) the membrane (27, 34, 36) is U-shaped.
Claim 9
Dependent Claim 16 words
Switch according to claim 1, wherein (FIG. 5) the membrane (38), in cross section, is V-shaped.
Claim 10
Dependent Claim 28 words
Switch according to claim 1, wherein the spring (17) is located between the inner end of the operating rod (11) and the inner surface of the cap portion.
Claim 11
Dependent Claim 30 words
Switch according to claim 1, wherein the membrane (21, 27, 34, 36, 38) is pre-stressed to provide, at least in part, for operating force to open and close the contacts.
Claim 12
Dependent Claim 18 words
Switch according to claim 1, wherein at least one of said contacts (10, 13) is dipped in mercury.
Claim 13
Dependent Claim 30 words
Switch according to claim 1, comprising (FIGS. 2-5) an outwardly threaded, hollow stub (31) attached to the base plate, the operating rod (11) passing through the aperture and the stub.
Claim 14
Dependent Claim 39 words
Switch according to claim 1, comprising a socket (22) secured to the base plate portion (15) of the housing and formed with an aperture, the operating rod (11) passing through the aperture in the socket and being guided thereby.
Claim 15
Dependent Claim 13 words
Switch according to claim 1, wherein the housing retaining the contacts is evacuated.
Claim 16
Dependent Claim 18 words
Switch according to claim 14, wherein the vacuum is in the order of from 0.0001 to 100 Torr.
Claim 17
Dependent Claim 17 words
Switch according to claim 14, wherein the vacuum is in the order of 0.1 to 1 Torr.
Claim 18
Dependent Claim 19 words
Switch according to claim 1, further comprising an inert gas filling the housing to form a protective gas therein.
Claim 19
Dependent Claim 18 words
Switch according to claim 17, wherein the protective gas is under a pressure greater than ambient atmospheric pressure.
Claim 20
Dependent Claim 22 words
Switch according to claim 1, wherein the operating rod (11) is a unitary element, the membrane being secured to a surface thereof.
Claim 21
Dependent Claim 23 words
Switch according to claim 1, wherein (FIGS. 6-8) the operating rod (11) is a multiple-part element (43, 45), the parts being secured together.
Claim 22
Dependent Claim 51 words
Switch according to claim 20, wherein (FIG. 6) the operating rod comprises two parts (43, 45), one part (43) being formed with a threaded extension (42) and the other (45) being formed with a tapped bore (44), the threaded extension passing through the membrane (40) and being threaded into the bore.
Claim 23
Dependent Claim 31 words
Switch according to claim 20, wherein (FIG. 7) the operating rod comprises two parts (43', 45') having facing, flat end faces (46, 47) secured together with the membrane (49) sandwiched therebetween.
Claim 24
Dependent Claim 51 words
Switch according to claim 22, wherein the membrane (49) includes an insert element (50) of easily solderable material located in the region between the facing flat end faces (46, 47) of the operating rod (11c) to permit ease of uniting the operating rod into a rigid element, sealed to the membrane.
Claim 25
Dependent Claim 23 words
Ignition breaker contact construction for incorporation in circuit with the ignition system of internal combustion engines comprising the switch structure of claim 1.
Claim 26
Dependent Claim 20 words
Ignition breaker contact construction according to claim 24, wherein the membrane (21, 27, 34, 36, 38) is a metal membrane.

References Cited (Backward Citations)

US2677741A Cited
US2824183A Cited
US3363078A Cited
US3711668A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1979-10-19 1980-04-19 1980-10-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1983-10-19 1984-04-19 1984-10-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1987-10-19 1988-04-19 1988-10-19 $7700.00 Window Closed / Lapsed

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