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US3985588A Expired / Lapsed US ⏱️ 0.0 years remaining

Spinning mold method for making permanent magnets

Assignee: WEARNES TECHNOLOGY (PRIVATE) Ltd
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Filing: 1975-02-03
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Granted: 1976-10-12
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Expires: 1995-02-03
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Abstract

Abstract A method is described for producing permanent magnets, in accordance with which magnetic material in finely divided or powdered form, comprising an alloy of a rare earth metal and cobalt, is first premagnetized by subjecting it to a high-intensity magnetic field to magnetize the individual particles thereof, the particles are then introduced into a hardenable resinous material and caused to be distributed substantially uniformly throughout at least a region of said resinous material. While said particles are being introduced into and distributed throughout said resinous material, they are subjected to a magnetic field to align them magnetically. The resinous material is then hardened to form a body thereof in which said particles are maintained in magnetic alignment to form an effective permanent magnet structure. In preferred forms of the invention, fibrous material and/or fiberglass cloth or mat may be embedded in the matrix to enhance its strength. In addition, an auxiliary magnetizing coil may be embedded in the matrix for modulating the effective magnetic field of the permanent magnet on a temporary basis. Practice of the method permits the production of superior permanent magnets which may be of relatively large size compared to those producible in accordance with the methods of the prior art and whose resistivity may be controlled to adapt them for various applications such as use in magnetic bearings.

Inventors

  • 👤 Joseph Lyman

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 08:06
CPC Classifications
H; H01; H01F; H01F1/00; H01F1/01; H01F1/03; H01F1/032; H01F1/04; H01F1/047; H01F1/053; H01F1/055; H01F1/0555; H01F1/0558; H01F13/00; H01F13/003; H01F41/00; H01F41/02; H01F41/0253; H01F41/0273; H01F41/028

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 181 words
The method of making a permanent magnet which comprises: a. introducing a quantity of hardenable resinous material into a hollow mold, b. spinning said mold about an axis thereof to force said material against an internal surface of said mold, c. introducing premagnetized particles of powdered permanent magnet material into said resinous material while said mold is being spun, the rate of spinning of said mold being sufficient to cause said particles to be uniformly distributed around the circumference of said resinous material and throughout its length and to become densely concentrated in a region of said body of resinous material in the vicinity of its peripheral surface while leaving a lower concentration of said particles in the region of the inner surface of said body, d. exposing said particles to a magnetic field while they are being introduced into and distributed throughout said resinous material to align said particles magnetically, e. and hardening said resinous material while said mold is spun to form a body thereof in which said particles are magnetically aligned to form an effective permanent magnet structure.
Claim 2
Independent Claim 181 words
The method of making a permanent magnet which comprises: a. introducing a quantity of hardenable resinous material into a hollow mold, b. spinning said mold about an axis thereof to force said material against an internal surface of said mold, c. introducing premagnetized particles of powdered permanent magnet material into said resinous material while said mold is being spun, the rate of spinning of said mold being sufficient to cause said particles to be uniformly distributed around the circumference of said resinous material and throughout its length and to become densely concentrated in a region of said body of resinous material in the vicinity of its peripheral surface while leaving a lower concentration of said particles in the region of the inner surface of said body, d. exposing said particles to a magnetic field while they are being introduced into and distributed throughout said resinous material to align said particles magnetically, e. and hardening said resinous material while said mold is spun to form a body thereof in which said particles are magnetically aligned to form an effective permanent magnet structure.
Claim 3
Dependent Claim 52 words
The method of claim 1 in which said particles of permanent magnet material are of sizes in the range from 2 to 10 microns and in which the rate of spinning said mold is such as to produce forces on said particles which are in the range from 375 to 3000 G.
Claim 4
Dependent Claim 58 words
The method of claim 1 in which said particles have been premagnetized by exposing them to a magnetic field of the order of 100,000 Gauss or greater, and in which said particles are subjected to a magnetic field of the order of 1000 Gauss or greater while they are being introduced into and distributed throughout said resinous material.
Claim 5
Dependent Claim 22 words
The method of claim 1 in which said particles of magnetic material comprise an alloy of a rare earth metal with cobalt.
Claim 6
Dependent Claim 15 words
The method of claim 1 in which said particles of magnetic material comprise samarium cobalt.
Claim 7
Dependent Claim 26 words
The method of claim 1 in which said resinous material comprises a thermosetting plastic and in which hardening thereof is effected by the application of heat.
Claim 8
Dependent Claim 20 words
The method of claim 1 in which said resinous material comprises an epoxy resin including a catalyst for hardening it.
Claim 9
Dependent Claim 13 words
The method of claim 1 in which said resinous material comprises a cyanoacrylate.
Claim 10
Dependent Claim 30 words
The method of claim 1 in which said particles of permanent material are introduced into said resinous material by entraining them to a current of air directed into said mold.

References Cited (Backward Citations)

US2188091A Cited
US2965953A Cited
US2959832A Cited
US2984871A Cited
US3849213A Cited
US3540945A Cited
US3726664A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1979-10-12 1980-04-12 1980-10-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1983-10-12 1984-04-12 1984-10-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1987-10-12 1988-04-12 1988-10-12 $7700.00 Window Closed / Lapsed

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