Durable press composition and process

Claim 2

An acidic resinous solution prepared by forming the reaction product of (a) the condensation product formed by the exothermic reaction in sequence of 40-60 parts by weight of an aldehyde, 2-8 parts by weight of a polyalkylol amine and 3-7 parts by weight of a strong inorganic acid, and (b) then adding to the condensation product 15-35 parts by weight of a urea per 100 parts of condensation product, the resulting resinous solution being a stable solution having an acid pH and a good shelf life.

Claim 3

A solution according to claim 1 wherein the condensation product is prepared by reacting formaldehyde or a compound acting as an aldehyde, phosphoric acid and a polyalkylolamine by mixing at room temperature and then raising the pH of the resulting mixture to about 4.5 to 5.5.

Claim 4

A solution according to claim 1 wherein reaction of the condensation product and urea is conducted at a temperature ranging from room temperature up to about 50° C.

Claim 5

A solution according to claim 3 wherein after the reactions are complete, sufficient water is added to the solution to form an aqueous solution having a concentration of about 20-60 weight percent.

Claim 6

A solution according to claim 4 wherein the condensation product is allowed to stand for 1 day to 2 weeks before reacting with the urea.

Claim 7

A solution according to claim 5 wherein the urea is selected from the group consisting of urea, thiourea, ethylene urea, dimethylol ethylene urea, dimethylol propylene urea, dimethylol dihydroxy ethylene urea, or mixtures thereof; the aldehyde is selected from the group consisting of formaldehyde, acetaldehyde, paraldehyde, glyoxal, or mixtures thereof; the amine is a polyolamine selected from the group consisting of triethanolamine, diethanolamine and mixtures thereof; and the inorganic acid is phosphoric acid, an ammonium salt thereof, or mixtures.

Claim 8

A solution according to claim 6 wherein the aldehyde is formaldehyde.

Claim 9

A solution according to claim 7 wherein the amine is triethanolamine and the acid is phosphoric acid.

Claim 10

A solution according to claim 6 wherein polyvinyl acetate is added to the solution in an amountof 4-5 weight percent. 8598

Claim 11

A solution according to claim 6 wherein the condensation product is prepared by mixing about 2300 parts of 37% aqueous formaldehyde, about 230 parts 85% phosphoric acid, and about 280 parts 98% triethanolamine, raising the pH of the resulting mixture to 5.5 by the addition of a buffer; thoroughly reacting the resulting mixture with 25% of the weight of the condensation product of urea, allowing the mixture to stand until reaction is completed, adding three times the total weight of water, and then adding softeners, wetting agents and 4 weight percent of polyvinyl acetate.