Solid, rapid-setting, rigid polyurethanes

Claim 2

A process for producing solid, rigid, polyurethane articles having a density of at least 1 g/cc, a percent elongation of less than 100, and which can be demolded within a period of about 5 minutes without the addition of an external source of heat, which process comprises 1. admixing, in the absence of a catalytic quantity of a catalyst for urethane formation, the components of a composition comprising A. an amine initiated polyol having an OH equivalent weight of from about 50 to less than about 250; B. an organic aromatic polyisocyanate; C. a liquid modifier having a boiling point above about 150° C, said modifier consisting of a mixture, in any proportion, of at least two members selected, in any combination, from the group consisting of

Claim 3

organic phosphates, phosphites, or phosphonates, 2. cyclic ethers, 3. aromatic compounds or partially hydrogenated aromatic compounds, such compounds being free of ester groups and groups reactive with NCO groups,

Claim 4

organic phosphates, phosphites, or phosphonates, 2. cyclic ethers, 3. aromatic compounds or partially hydrogenated aromatic compounds, such compounds being free of ester groups and groups reactive with NCO groups,

Claim 5

chlorinated aliphatic compounds, 5. cyclic sulfones, 6. organic carbonates, 7. esters of carboxylic acids, 8. non-hydroxyl-containing polyoxyalkylene compounds, 9. ester-modified polyoxyalkylene compounds having an average hydroxyl equivalent weight above about 700 when such compounds contain 2 hydroxyl groups, an average hydroxyl equivalent weight, above about 500 when such compounds contain 3 or more hydroxyl groups and an average molecular weight above about 700 when such compounds contain zero or 1 hydroxyl group; and

Claim 6

chlorinated aliphatic compounds, 5. cyclic sulfones, 6. organic carbonates, 7. esters of carboxylic acids, 8. non-hydroxyl-containing polyoxyalkylene compounds, 9. ester-modified polyoxyalkylene compounds having an average hydroxyl equivalent weight above about 700 when such compounds contain 2 hydroxyl groups, an average hydroxyl equivalent weight, above about 500 when such compounds contain 3 or more hydroxyl groups and an average molecular weight above about 700 when such compounds contain zero or 1 hydroxyl group; and

Claim 7

hydroxyl-containing polyoxyalkylene compounds selected from the group consisting of a. such compounds having one or two hydroxyl groups per molecule and an average hydroxyl equivalent weight of at least about 700; b. such compounds having from about 3 to about 8 hydroxyl groups per molecule and an average hydroxyl equivalent weight of at least about 500; wherein components (A) and (B) are present in quantities such that the NCO:OH ratio is from about 0.8:1 to about 1.5:1 and component (C) is employed in quantities of from about 5% to about 60% by weight of the combined weight of components (A), (B) and (C); 2. placing the admixed composition into a suitable mold wherein said composition solidifies within less than about 5 minutes to a solid having a density of at least 1 g/cc and a percent elongation of less than 100; and 3. subsequently demolding the resultant article from the mold.

Claim 8

hydroxyl-containing polyoxyalkylene compounds selected from the group consisting of a. such compounds having one or two hydroxyl groups per molecule and an average hydroxyl equivalent weight of at least about 700; b. such compounds having from about 3 to about 8 hydroxyl groups per molecule and an average hydroxyl equivalent weight of at least about 500; wherein components (A) and (B) are present in quantities such that the NCO:OH ratio is from about 0.8:1 to about 1.5:1 and component (C) is employed in quantities of from about 5% to about 60% by weight of the combined weight of components (A), (B) and (C); 2. placing the admixed composition into a suitable mold wherein said composition solidifies within less than about 5 minutes to a solid having a density of at least 1 g/cc and a percent elongation of less than 100; and 3. subsequently demolding the resultant article from the mold.

Claim 9

The process of claim 1 wherein components (A) and (B) are present in quantities such that the NCO:OH ratio is from about 0.90:1 to about 1.2:1 and component (C) is present in quantities of from about 15% to about 40% by weight of the combined weight of components (A), (B) and (C) and wherein component (A) has an OH equivalent weight of from about 50 to about 200.

Claim 10

The process of claim 2 wherein components (A) and (B) are present in quantities such that the NCO:OH ratio is from about 0.95:1 to about 1.05:1.

Claim 11

The process of claim 3 wherein component (C) is a mixture containing 3-methylsulfolane, dioctylphthalate and tris-β-chloroethyl phosphate.

Claim 12

The process of claim 3 wherein component (C) is a mixture containing 1-chloronaphthalene, butyl oleate and 3-methylsulfolane.

Claim 13

The process of claim 3 wherein component (C) contains a mixture of bis(2-bromopropyl)-2-bromopropane phosphonate, a chlorinated paraffin, diisodecyl phthalate, 1-chloronaphthalene and 3-methylsulfolane.

Claim 14

The process of claim 1 wherein component (A) is selected from the group consisting of triethanolamine, an adduct of diethylenetriamine with propylene oxide and an adduct of aminoethylethanolamine with propylene oxide.

Claim 15

The process of claim 1 wherein component (B) is selected from the group consisting of 2,4-toluenediisocyanate, 2,6-toluenediisocyanate, diphenylmethanediisocyanate, and mixtures thereof.

Claim 16

The process of claim 1 wherein said mold is in the form of a decorative object.

Claim 17

The process of claim 1 wherein said mold is in the form of a furniture component.

Claim 18

The process of claim 1 wherein said mold is in the form of a machine component.

Claim 19

The process of claim 1 wherein Component (A) additionally contains a non-amine initiated polyol having an equivalent weight of less than about 200 and wherein the weight ratio of non-amine initiated polyol to amine initiated polyol is less than about 2:1.

Claim 20

The process of claim 12 wherein the ratio of non-amine initiated polyol to amine initiated polyol is less than about 1:1.