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US3977958A Expired / Lapsed US ⏱️ 0.0 years remaining

Insoluble electrode for electrolysis

Assignee: Dow Chemical Co
•
Filing: 1974-12-12
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Granted: 1976-08-31
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Expires: 1994-12-12
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Abstract

Abstract Electrodes are prepared by coating electrically conductive substrates with an electrically conductive film comprising a single-metal spinel of the formula Co 3 O 4 . The coating can include modifier oxides selected from Groups III-B through VII-B, Groups III-A through V-A, and the Lanthanides and Actinides. Particularly suitable as modifier oxides are the oxides of zirconium, vanadium, titanium, lead, tantalum, tungsten, niobium, cerium, or molybdenum. These electrodes are particularly suitable for, but not limited to, use as the anode in an electrolytic chlorine cell wherein a diaphragm is interposed between an anode and a cathode in an aqueous electrolyte solution containing sodium chloride.

Inventors

  • 👤 Donald Lee Caldwell
  • 👤 Raymond John Fuchs, Jr.

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 07:08
CPC Classifications
C; C25; C25B; C25B11/00; C25B11/04; C25B11/051; C25B11/073; C25B11/075; C25B11/077; C25B11/0771; C25B11/091

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 31 words
An electrode for use in an electrolytic process, said electrode comprising an electroconductive substrate having coated thereon an effective amount of a single-metal spinel structure of Co 3 O 4 .
Claim 2
Dependent Claim 31 words
An electrode for use in an electrolytic process, said electrode comprising an electroconductive substrate having coated thereon an effective amount of a single-metal spinel structure of Co 3 O 4 .
Claim 3
Dependent Claim 13 words
The electrode of claim 1 wherein the electroconductive substrate is a film-forming metal.
Claim 4
Dependent Claim 19 words
the electrode of claim 2 wherein the film-forming metal is titanium, tantalum, zirconium, molybdenum, niobium, tungsten, hafnium, or vanadium.
Claim 5
Dependent Claim 14 words
The electrode of claim 3 wherein the film-forming metal is titanium, tantalum, or tungsten.
Claim 6
Dependent Claim 11 words
The electrode of claim 3 wherein the film-forming metal is titanium.
Claim 7
Dependent Claim 26 words
The electrode of claim 1 wherein the coating of single-metal spinel structure has a thickness in the range of about 0.0l mm to about 0.08 mm.
Claim 8
Dependent Claim 23 words
The electrode of claim 1 wherein the coating of single-metal spinel structure of Co 3 O 4 contains a modifier oxide of metal.
Claim 9
Dependent Claim 45 words
The electrode of claim 7 wherein the modifier oxide is one or more oxides selected from the oxides of the metals in Groups III-A, IV-A, V-A, III-B, IV-B, V-B, VI-B, VII-B, the Lanthanide Group, and the Actinide Group of the Periodic Table of the Elements.
Claim 10
Dependent Claim 35 words
The electrode of claim 7 wherein the modifier oxide of metal is present in the film in an amount up to about 50 mole percent, based on the total amount of metal in said coating.
Claim 11
Dependent Claim 34 words
The electrode of claim 7 wherein the modifier oxide of metal is present in the amount of about 5 to about 20 mole percent, based on the total amount of metal in said film.
Claim 12
Dependent Claim 40 words
The electrode of claim 7 wherein the modifier oxide of metal is at least one oxide selected from the group consisting of oxides of titanium, tantalum, tungsten, lead, niobium, vanadium, zirconium, molybdenum, indium, chromium, tin, aluminum, antimony, cerium, and bismuth.
Claim 13
Dependent Claim 26 words
The electrode of claim 7 wherein the modifier oxide of metal is selected from the group consisting of the oxides of zirconium, vanadium, titanium, and molybdenum.
Claim 14
Dependent Claim 17 words
The electrode of claim 7 wherein the modifier oxide of metal is zirconium oxide or vanadium oxide.
Claim 15
Dependent Claim 60 words
An electrode for use in an electrolytic process, said electrode comprising: a substrate of titanium having a coating, on the surfaces which are to be in contact with the electrolyte, of a single-metal spinel structure of Co 3 O 4 , said coating containing up to about 50 mole percent of a modifier oxide of zirconium oxide or vanadium oxide.
Claim 16
Dependent Claim 60 words
An electrode for use in an electrolytic process, said electrode comprising: a substrate of titanium having a coating, on the surfaces which are to be in contact with the electrolyte, of a single-metal spinel structure of Co 3 O 4 , said coating containing up to about 50 mole percent of a modifier oxide of zirconium oxide or vanadium oxide.
Claim 17
Dependent Claim 53 words
In an electrolytic cell comprising a housing, a cathode, an anode, and a diaphragm, said diaphragm being interposed between said cathode and anode, the improvement wherein the anode comprises a titanium substrate having a coating of Co 3 O 4 containing up to about 50 mole percent of zirconium oxide or vanadium oxide.
Claim 18
Dependent Claim 53 words
In an electrolytic cell comprising a housing, a cathode, an anode, and a diaphragm, said diaphragm being interposed between said cathode and anode, the improvement wherein the anode comprises a titanium substrate having a coating of Co 3 O 4 containing up to about 50 mole percent of zirconium oxide or vanadium oxide.
Claim 19
Dependent Claim 176 words
A process for preparing an electrode comprising an electroconductive substrate having an electroconductive coating thereon, which process comprises, coating an electroconductive substrate with a thermally decomposable metal-organic compound which, when thermally decomposed yields an adhered film of a single-metal spinel structure of Co 3 O 4 , simultaneously coating the electroconductive substrate with a second thermally decomposable metal-organic, which, when thermally decomposed yields a modifier oxide of metal selected from Groups III-A, III-B, IV-A, IV-B, V-A, V-B, VI-B, VII-B, Lanthanides, or actinides of the Periodic Table of the Elements, said second metal-organic being present in an amount sufficient to provide up to about 50 mole percent of metal oxide, measured as metal, in the thermally decomposed coating; and subjecting said coated electroconductive substrate to a temperature in the range of about 200° to about 600°C for a period of time sufficient to oxidize the metal-organic compounds to their corresponding oxide forms, thereby obtaining an electrode comprising an electroconductive substrate having a coating thereon of Co 3 O 4 containing an evenly distributed modifier of metal oxide.
Claim 20
Dependent Claim 176 words
A process for preparing an electrode comprising an electroconductive substrate having an electroconductive coating thereon, which process comprises, coating an electroconductive substrate with a thermally decomposable metal-organic compound which, when thermally decomposed yields an adhered film of a single-metal spinel structure of Co 3 O 4 , simultaneously coating the electroconductive substrate with a second thermally decomposable metal-organic, which, when thermally decomposed yields a modifier oxide of metal selected from Groups III-A, III-B, IV-A, IV-B, V-A, V-B, VI-B, VII-B, Lanthanides, or actinides of the Periodic Table of the Elements, said second metal-organic being present in an amount sufficient to provide up to about 50 mole percent of metal oxide, measured as metal, in the thermally decomposed coating; and subjecting said coated electroconductive substrate to a temperature in the range of about 200° to about 600°C for a period of time sufficient to oxidize the metal-organic compounds to their corresponding oxide forms, thereby obtaining an electrode comprising an electroconductive substrate having a coating thereon of Co 3 O 4 containing an evenly distributed modifier of metal oxide.

References Cited (Backward Citations)

US3632498A Cited
US3711382A Cited
US3839181A Cited
US3706644A Cited
US3711397A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1979-08-31 1980-03-01 1980-08-31 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1983-08-31 1984-03-01 1984-08-31 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1987-08-31 1988-03-01 1988-08-31 $7700.00 Window Closed / Lapsed

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