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US3974049A Expired / Lapsed US ⏱️ 0.0 years remaining

Electrochemical process

Assignee: Parel SA
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Filing: 1974-07-30
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Granted: 1976-08-10
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Expires: 1994-07-30
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Abstract

Abstract There is disclosed an electrochemical process wherein an electrolyte is passed through one electrode compartment of an electrochemical cell, said one electrode compartment comprising a particulate electrode and being separated from a second electrode compartment of said electrochemical cell containing a counter-electrode by a separator having an ion-permeable wall inclined away from the vertical and towards the particulate electrode. The distribution of the particles of said particulate electrode in the electrolyte during the process is controlled in a manner such that there is formed within said one electrode compartment a first region which is adjacent to the ion-permeable wall and within which first region substantially all the particles are, for a large proportion of the time they spend in said first region, separated from each other, and a second region which is spaced from the ion-permeable wall and within which second region substantially all the particles are, for a large proportion of the time they spend in said second region, in contact with other particles, and substantially all the particles are circulated between said first and second regions.

Inventors

  • 👤 George Stephen James
  • 👤 Bruce Ian Dewar
  • 👤 Walter Rudolf Moergeli

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 12:02
CPC Classifications
C; C02; C02F; C02F1/00; C02F1/46; C02F1/461; C02F1/46104; C02F1/46109; C02F1/46114; C11; C11D; C11D13/00; C11D13/14; C11D13/18; C25; C25B; C25B15/00; C25B9/00; C25B9/40; C25B9/60; C25C; C25C1/00; C25C7/00; C25C7/002; C02F1/467; C02F1/4676; C02F1/4678; C25C7/04

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 196 words
In an electrochemical process wherein an electrolyte is passed through one electrode compartment of an electrochemical cell, said one electrode compartment containing a particulate electrode which comprises a mass of discrete electroconductive particles and being separated from a second electrode compartment of said electrochemical cell containing a counter-electrode by a separator having an ion-permeable wall, the improvement which comprises (a) controlling the distribution of the particles of said particulate electrode in the electrolyte during the process in a manner such that there are present within said mass a first region which is adjacent to the ion-permeable wall and within which first region the average number of particles per unit volume is relatively small so that at any given time substantially all of the particles are separated from each other, and a second region which is spaced from the ion-permeable wall and within which second region the average number of particles per unit volume is relatively great so that at any given time substantially all the particles are in contact with other particles, and (b) establishing a circulation pattern in said one electrode compartment such that particles circulate along paths passing through said first and second regions.
Claim 2
Dependent Claim 196 words
In an electrochemical process wherein an electrolyte is passed through one electrode compartment of an electrochemical cell, said one electrode compartment containing a particulate electrode which comprises a mass of discrete electroconductive particles and being separated from a second electrode compartment of said electrochemical cell containing a counter-electrode by a separator having an ion-permeable wall, the improvement which comprises (a) controlling the distribution of the particles of said particulate electrode in the electrolyte during the process in a manner such that there are present within said mass a first region which is adjacent to the ion-permeable wall and within which first region the average number of particles per unit volume is relatively small so that at any given time substantially all of the particles are separated from each other, and a second region which is spaced from the ion-permeable wall and within which second region the average number of particles per unit volume is relatively great so that at any given time substantially all the particles are in contact with other particles, and (b) establishing a circulation pattern in said one electrode compartment such that particles circulate along paths passing through said first and second regions.
Claim 3
Dependent Claim 84 words
An electrochemical process according to claim 1, wherein the distribution of the particles of said particulate electrode is controlled in such a manner that there is a transitional region disposed between, and having an upright diffuse interface with, each of said first and second regions, in which transitional region the number of particles present per unit volume is intermediate the number of particles present per unit volume of said first region and the number of particles present per unit volume of said second region.
Claim 4
Dependent Claim 48 words
An electrochemical process according to claim 1, wherein most of the particles are caused to circulate in a manner such that they flow upwardly through a major proportion of the height of said first region and downwardly through a major proportion of the height of said second region.
Claim 5
Dependent Claim 42 words
An electrochemical process according to claim 1, wherein the distribution of the particles is controlled at least in part by introducing a fluid medium into a lower portion of the particulate electrode and flowing said fluid medium upwardly adjacent the ion-permeable wall.
Claim 6
Dependent Claim 30 words
An electrochemical process according to claim 4, wherein said fluid medium is urged to flow upwardly at a rate sufficient to lift substantially all the particles of said particulate electrode.
Claim 7
Dependent Claim 15 words
An electrochemical process according to claim 4 wherein said fluid medium comprises a liquid electrolyte.
Claim 8
Dependent Claim 15 words
An electrochemical process according to claim 4 wherein said fluid medium is an aqueous electrolyte.
Claim 9
Dependent Claim 47 words
An electrochemical process according to claim 1, wherein the volume, within an electrode compartment containing a particulate electrode, which is occupied by the particles during the process is less than 20% greater than the volume that would be occupied by a static, settled bed of said particles.
Claim 10
Dependent Claim 35 words
An electrochemical process according to claim 8 wherein the volume occupied by said particles is in the range of from 8% to 12% greater than that occupied by a static, settled bed of said particles.
Claim 11
Dependent Claim 231 words
In a process for electrowinning a metal wherein an electrolyte comprising an aqueous solution of one or more salts of said metal is passed through a cathode compartment of an electrochemical cell, said cathode compartment contains a particulate cathode which comprises a mass of discrete, electroconductive particles and being separated from an anode compartment by a separator having an ion-permeable wall, the improvement which comprises (a) introducing small particles into said cathode compartment wherein they form part of the particulate cathode (b) extracting particles on which metal has been electro-deposited from said cathode compartment, (c) controlling the distribution of the particles of said particulate cathode in the electrolyte during the process in a manner such that there are present within said mass a first region which is adjacent to the ion-permeable wall and within which first region the average number of particles per unit volume is relatively small so that at any given time substantially all of the particles are separated from each other, and a second region which is spaced from the ion-permeable wall and within which second region the average number of particles per unit volume is relatively great so that at any given time substantilly all the particles are in contact with other particles, and (b) establishing a circulation pattern in said one electrode compartment such that particles circulate along paths passing through said first and second regions.
Claim 12
Dependent Claim 231 words
In a process for electrowinning a metal wherein an electrolyte comprising an aqueous solution of one or more salts of said metal is passed through a cathode compartment of an electrochemical cell, said cathode compartment contains a particulate cathode which comprises a mass of discrete, electroconductive particles and being separated from an anode compartment by a separator having an ion-permeable wall, the improvement which comprises (a) introducing small particles into said cathode compartment wherein they form part of the particulate cathode (b) extracting particles on which metal has been electro-deposited from said cathode compartment, (c) controlling the distribution of the particles of said particulate cathode in the electrolyte during the process in a manner such that there are present within said mass a first region which is adjacent to the ion-permeable wall and within which first region the average number of particles per unit volume is relatively small so that at any given time substantially all of the particles are separated from each other, and a second region which is spaced from the ion-permeable wall and within which second region the average number of particles per unit volume is relatively great so that at any given time substantilly all the particles are in contact with other particles, and (b) establishing a circulation pattern in said one electrode compartment such that particles circulate along paths passing through said first and second regions.
Claim 13
Dependent Claim 83 words
A process according to claim 10, wherein the distribution of the particles of said particulate cathode is controlled in such a manner that there is a transitional region disposed between, and having an upright diffuse interface with, each of said first and second regions, in which transitional region the number of particles present per unit volume is intermediate the number of particles present per unit volume of said first region and the number of particles present per unit volume of said second region.
Claim 14
Dependent Claim 47 words
A process according to claim 10, wherein most of the particles are caused to circulate in a manner such that they flow upwardly through a major proportion of the height of said first region and downwardly through a major proportion of the height of said second region.
Claim 15
Dependent Claim 39 words
A process according to claim 10, wherein the distribution of the particles is controlled at least in part by introducing the electrolyte into a lower portion of the particulate cathode and flowing said electrolyte upwardly adjacent the ion-permeable wall.
Claim 16
Dependent Claim 42 words
A process according to claim 10, wherein the volume which is occupied by the particles of the particulate cathode during the process is less than 20% greater than the volume that would be occupied by a static, settled bed of said particles.
Claim 17
Dependent Claim 35 words
A process according to claim 10 wherein the process comprises electrodeposition of at least one member of the group of ions comprising the platinum group metals, copper, cobalt, nickel, zinc, manganese, silver, gold and iron.
Claim 18
Dependent Claim 28 words
A process according to claim 10 wherein the particulate cathode substantially consists of particles having a maximum dimension in the range of from 100 μm to 3000 μm.

References Cited (Backward Citations)

US3483568A Cited
DE1910286A1 Cited
US3787293A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1979-08-10 1980-02-09 1980-08-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1983-08-10 1984-02-09 1984-08-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1987-08-10 1988-02-09 1988-08-10 $7700.00 Window Closed / Lapsed

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