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Manufacture of cement-resin composite articles

Assignee: Individual
•
Filing: 1973-08-24
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Granted: 1976-08-03
•
Expires: 1993-08-24
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Abstract

Abstract Cement-resin composite articles are manufactured by preparing cement articles from Portland cement having a high silicic modulus, or a mixture of 50 to 90% by weight of Portland cement and 50 to 10% by weight of siliceous reactive material, presetting the cement articles at ambient temperature, steam curing the articles under pressure at a temperature from 150° to 250° C. for 1 to 6 hours, subjecting the steam cured articles to a thermal treatment in an anhydrous environment at a temperature of 120°-350°C. for 1 to 12 hours, impregnating the resulting articles with a monomeric polymerizable substance, and polymerizing the monomeric substance. The monomeric substance may be styrene, methylmethacrylate, vinyl ester, or a mixture of copolymerizable monomers. The articles may be placed under vacuum before impregnation and impregnation may be conducted under elevated pressure.

Inventors

  • 👤 Arturo Rio
  • 👤 Marcello Cerrone
  • 👤 Alberto Saini

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 12:15
CPC Classifications
C; C04; C04B; C04B40/00; C04B40/02; C04B41/00; C04B41/60; C04B41/61; C04B41/62; C04B41/63; Y; Y10; Y10S; Y10S264/00; Y10S264/43

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 157 words
A process for manufacturing cement articles having very high mechanical strength, comprising: a. forming articles of a desired shape from a member selected from the group consisting of mortar and concrete prepared from water and a member selected from the group consisting of Portland cement having a high silicic modulus, pozzolana cement and a mixture consisting of 50 to 90% by weight of Portland cement and 50 to 10% by weight of reactive siliceous material; b. pre-aging said articles at room temperature; c. steam-curing said articles in an autoclave at a temperature from 150° to 250° C. for 1 to 6 hours; d. maintaining the steam-cured articles in an anhydrous environment at a temperature from 120° to 350° C. for 1 to 12 hours, thereby to produce porous articles; e. impregnating said articles with a liquid monomeric polymerizable substance in an amount of the order of 10-15% by weight; and f. polymerizing said monomeric substance in situ.
Claim 2
Dependent Claim 157 words
A process for manufacturing cement articles having very high mechanical strength, comprising: a. forming articles of a desired shape from a member selected from the group consisting of mortar and concrete prepared from water and a member selected from the group consisting of Portland cement having a high silicic modulus, pozzolana cement and a mixture consisting of 50 to 90% by weight of Portland cement and 50 to 10% by weight of reactive siliceous material; b. pre-aging said articles at room temperature; c. steam-curing said articles in an autoclave at a temperature from 150° to 250° C. for 1 to 6 hours; d. maintaining the steam-cured articles in an anhydrous environment at a temperature from 120° to 350° C. for 1 to 12 hours, thereby to produce porous articles; e. impregnating said articles with a liquid monomeric polymerizable substance in an amount of the order of 10-15% by weight; and f. polymerizing said monomeric substance in situ.
Claim 3
Dependent Claim 31 words
A process as claimed in claim 1, in which said monomeric substance is selected from the group consisting of styrene, acrylic ester, methacrylic ester, vinyl esters and mixtures of copolymerizable monomers.
Claim 4
Dependent Claim 28 words
A process as claimed in claim 1, in which said articles are impregnated with a small amount of dimethylaniline and benzoylperoxide in admixture with said monomeric polymerizable substance.
Claim 5
Dependent Claim 28 words
A process as claimed in claim 3, in which said polymerization is effected by heating said articles to a temperature of about 66° C for about 15 hours.
Claim 6
Dependent Claim 40 words
A method as claimed in claim 1, in which said impregnation is effected by immersing the articles in said monomeric substance under vacuum and then applying superatmospheric pressure to the impregnated articles to augment the penetration of the polymerizable substance.

References Cited (Backward Citations)

US1682359A Cited
US2496895A Cited
US3501323A Cited
US3553005A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1979-08-03 1980-02-02 1980-08-03 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1983-08-03 1984-02-02 1984-08-03 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1987-08-03 1988-02-02 1988-08-03 $7700.00 Window Closed / Lapsed

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