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Preparation of ortho-alkylated phenols

Assignee: General Electric Co
•
Filing: 1974-12-19
•
Granted: 1976-08-03
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Expires: 1994-12-19
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Abstract

Abstract There are provided alkylation catalysts comprising magnesium oxide mixed with and bonded by manganese oxides. These are used in processes for the vapor phase ortho-alkylation of phenols with an alcohol. The present catalysts are advantageous in that they provide a substantially increased total useful life, a reduced induction period for maximum reaction selectivity, elimination of catalyst losses in comparison with the powders or weakly sintered composites of the prior art and increased selectivity for ortho-substitution. Treatment of the new catalysts with methanol vapor before use enhances their activity in converting phenols to 2,6-xylenol and results in a significant increase in production rate.

Inventors

  • 👤 Bernardus J. Van Sorge

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 04:02
CPC Classifications
C; C07; C07C; C07C37/00; C07C37/11; C07C37/16; B; B01; B01J; B01J23/00; B01J23/16; B01J23/32; B01J23/34

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 25 words
A catalyst comprising a mixture of magnesium oxide with a manganese oxide and having a surface area of at least 20 sq. meters per gram.
Claim 2
Dependent Claim 25 words
A catalyst comprising a mixture of magnesium oxide with a manganese oxide and having a surface area of at least 20 sq. meters per gram.
Claim 3
Dependent Claim 20 words
The catalyst of claim 1 wherein a manganese oxide constitutes from 1 to 15% by weight of the total catalyst.
Claim 4
Dependent Claim 20 words
The catalyst of claim 1 wherein a manganese oxide constitutes from 2 to 10% by weight of the total catalyst.
Claim 5
Dependent Claim 29 words
The catalyst of claim 1 wherein the manganese oxide is substantially free of sulfate ions and is precipitated from an aqueous manganese sulfate solution by contact with an alkali.
Claim 6
Dependent Claim 10 words
The catalyst of claim 1 in the shape of pellets.
Claim 7
Dependent Claim 11 words
The catalyst of claim 1 in the shape of Raschig rings.
Claim 8
Dependent Claim 31 words
The catalyst of claim 1 wherein exposure to methanol vapor has been carried out at a temperature of at least about 250° C. until activation of the catalyst is substantially complete.
Claim 9
Dependent Claim 50 words
A process for the preparation of a catalyst for the ortho-alkylation of phenols comprising blending a mixture of magnesium oxide and a manganese oxide with about an equal amount of water, molding the blend to shape, drying the shaped blend, and heating at the calcination temperature to form the catalyst.
Claim 10
Dependent Claim 50 words
A process for the preparation of a catalyst for the ortho-alkylation of phenols comprising blending a mixture of magnesium oxide and a manganese oxide with about an equal amount of water, molding the blend to shape, drying the shaped blend, and heating at the calcination temperature to form the catalyst.
Claim 11
Dependent Claim 14 words
The process of claim 8 wherein the calcination temperature is at least 300° F.
Claim 12
Dependent Claim 33 words
The process of claim 8 wherein the manganese oxide in the catalyst is substantially free of sulfate ions and is precipitated from an aqueous solution of manganese sulfate by contact with an alkali.
Claim 13
Dependent Claim 19 words
The process of claim 8 wherein a manganese oxide constitutes from 1 to 15% by weight of the mixture.
Claim 14
Dependent Claim 19 words
The process of claim 11 wherein a manganese oxide constitutes from 2 to 10% by weight of the mixture.
Claim 15
Dependent Claim 23 words
The process of claim 8 wherein the ratio of the mixture of a manganese oxide and magnesium oxide to water is about 1:1.
Claim 16
Dependent Claim 36 words
The process of claim 8 including the step of enhancing the activity of the catalyst by exposure to methanol vapor at a temperature of at least 250° C. until activation of the catalyst is substantially complete.
Claim 17
Dependent Claim 62 words
A catalyst comprising a mixture of magnesium oxide that is bonded with a manganese oxide by blending a mixture of magnesium oxide and a manganese oxide with about an equal amount of water, molding the blend to shape, drying the shaped blend, and heating at the calcination temperature, said catalyst having a surface area of at least 20 sq. meters per gram.
Claim 18
Dependent Claim 62 words
A catalyst comprising a mixture of magnesium oxide that is bonded with a manganese oxide by blending a mixture of magnesium oxide and a manganese oxide with about an equal amount of water, molding the blend to shape, drying the shaped blend, and heating at the calcination temperature, said catalyst having a surface area of at least 20 sq. meters per gram.
Claim 19
Dependent Claim 26 words
A catalyst consisting of a mixture of magnesium oxide with a manganese oxide and having a surface area of at least 20 sq. meters per gram.
Claim 20
Dependent Claim 26 words
A catalyst consisting of a mixture of magnesium oxide with a manganese oxide and having a surface area of at least 20 sq. meters per gram.

References Cited (Backward Citations)

GB717588A Cited
US3901947A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1979-08-03 1980-02-02 1980-08-03 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1983-08-03 1984-02-02 1984-08-03 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1987-08-03 1988-02-02 1988-08-03 $7700.00 Window Closed / Lapsed

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