Claims Analysis
Total Claims: 14
Claim 1
Independent Claim
238 words
A batch-type method of annealing large coils of silicon steel for magnetic purposes having a weight of from about 30,000 to about 40,000 pounds in an annealing furnace of the type comprising an outer enclosure surrounding an insulated heating chamber in which said coils are supported, said furnace being capable of subjecting said coils both to a desired atmosphere and a vacuum, said method comprising the steps of locating said coils to be annealed in said furnace heating chamber, drawing and holding a vacuum within said outer enclosure and said heating chamber to remove air therefrom, backfilling said outer enclosure and said heating chamber with a desired non-oxidizing annealing atmosphere, circulating said annealing atmosphere through said outer enclosure and said heating chamber, heating said coils to a temperature of about 2200°F. and soaking said coils at said temperature with continued circulation of said annealing atmosphere, cooling said coils in three steps comprising an initial cooling step from 2200°F. (1204°C.) to 1700°F. (927°C.), an intermediate cooling step from 1700°F. (927°C.) to 1225°F. (663°C.) and a final cooling step from 1225°F. (663°C.) to 250°F. (121°C.) with continued circulation of said annealing atmosphere, drawing and holding a vacuum within said outer enclosure and said heating chamber to remove said annealing atmosphere therefrom, backfilling said enclosure and said heating chamber with a gas which will not support combustion in the presence of said annealing atmosphere and removing said coils from said furnace.
Claim 2
Dependent Claim
238 words
A batch-type method of annealing large coils of silicon steel for magnetic purposes having a weight of from about 30,000 to about 40,000 pounds in an annealing furnace of the type comprising an outer enclosure surrounding an insulated heating chamber in which said coils are supported, said furnace being capable of subjecting said coils both to a desired atmosphere and a vacuum, said method comprising the steps of locating said coils to be annealed in said furnace heating chamber, drawing and holding a vacuum within said outer enclosure and said heating chamber to remove air therefrom, backfilling said outer enclosure and said heating chamber with a desired non-oxidizing annealing atmosphere, circulating said annealing atmosphere through said outer enclosure and said heating chamber, heating said coils to a temperature of about 2200°F. and soaking said coils at said temperature with continued circulation of said annealing atmosphere, cooling said coils in three steps comprising an initial cooling step from 2200°F. (1204°C.) to 1700°F. (927°C.), an intermediate cooling step from 1700°F. (927°C.) to 1225°F. (663°C.) and a final cooling step from 1225°F. (663°C.) to 250°F. (121°C.) with continued circulation of said annealing atmosphere, drawing and holding a vacuum within said outer enclosure and said heating chamber to remove said annealing atmosphere therefrom, backfilling said enclosure and said heating chamber with a gas which will not support combustion in the presence of said annealing atmosphere and removing said coils from said furnace.
Claim 3
Dependent Claim
12 words
The method claimed in claim 1 wherein said annealing atmosphere is hydrogen.
Claim 4
Dependent Claim
23 words
The method claimed in claim 1 wherein said gas which will not support combustion in the presence of said annealing atmosphere is nitrogen.
Claim 5
Dependent Claim
27 words
The method claimed in claim 1 wherein said heating of said coils to about 2200°F. (1204°C.) is conducted at a rate of about 60°F. (34°C.) per hour.
Claim 6
Dependent Claim
17 words
The method claimed in claim 1 wherein said coils are soaked at temperature for about 24 hours.
Claim 7
Dependent Claim
34 words
The method claimed in claim 1, wherein said coils weigh about 30,000 pounds and said three cooling steps are conducted at maximum rates of 83°F. (46.1°C.), 26.4°F. (14.7°C.) and 243.8°F. (135.4°C.) per hour, respectively.
Claim 8
Dependent Claim
34 words
The method claimed in claim 1 wherein said coils weigh about 40,000 pounds and said three cooling steps are conducted at maximum rates of 62.5°F. (34.6°C), 19.8°F. (11.0°C.) and 162.5°F. (90.3°C.) per hour respectively.
Claim 9
Dependent Claim
107 words
The method claimed in claim 1, wherein said silicon steel contains A1N as a grain growth inhibitor and is intended to achieve a cube-on-edge orientation and including the steps of subjecting said coils to a first stage heat-up step to a temperature of about 1200°F. (649°C.), holding said coils at said last mentioned temperature, thereafter subjecting said coils to a second stage heat-up step to said soak temperature of about 2200°F. (1204°C.), maintaining a hydrogen-nitrogen atmosphere in said outer enclosure and said heating chamber during said first and second stage heat-up steps and maintaining a hydrogen atomsphere during said soak and said slow and fast cooling steps.
Claim 10
Dependent Claim
23 words
The method claimed in claim 8, wherein said gas which will not support combustion in the presence of said annealing atmosphere is nitrogen.
Claim 11
Dependent Claim
24 words
The method claimed in claim 8 wherein said first and second heat-up steps are conducted at the rate of about 60°F. (34°C.) per hour.
Claim 12
Dependent Claim
30 words
The method claimed in claim 8 wherein said coils are held at about 1200°F. (649°C.) for about 6 hours and are soaked at about 2200°F. (1204°C.) for about 24 hours.
Claim 13
Dependent Claim
34 words
The method claimed in claim 8 wherein said coils weigh about 30,000 pounds and said three cooling steps are conducted at maximum rates of 83°F. (46.1°C.), 26.4°F. (14.7°C.) and 243.8°F. (135.4°C.) per hour, respectively.
Claim 14
Dependent Claim
34 words
The method claimed in claim 8 wherein said coils weigh about 40,000 pounds and said three cooling steps are conducted at maximum rates of 62.5°F. (34.6°C.), 19.8°F. (11.0°C.) and 162.5°F. (90.3°C.) per hour, respectively.