Claims Analysis
Total Claims: 11
Claim 1
Independent Claim
148 words
A method for producing an industrial polyester filament yarn of improved uniformity comprising melt spinning a plurality of filaments at an extrusion temperature above the polymer melting point into a heated zone maintained at a temperature of about 260° to 460°C., and maintaining said filaments in said heated zone for a filament travel distance of about 6 to 24 inches, and hence immediately passing said filaments about a gas quenching zone, directing quenching gas onto said filaments in a radial outflow direction, said quenching gas being maintained at a temperature of 15 to 80°C. in a gas volume of 20 to 130 standard cubic feet per minute being exhausted radially along a distance of about 8 to 20 inches of a peripheral diameter of 1.5 to 4 inches to provide a controlled cooling of said filaments and taking up said filaments as a yarn of improved Uster uniformity.
Claim 2
Independent Claim
148 words
A method for producing an industrial polyester filament yarn of improved uniformity comprising melt spinning a plurality of filaments at an extrusion temperature above the polymer melting point into a heated zone maintained at a temperature of about 260° to 460°C., and maintaining said filaments in said heated zone for a filament travel distance of about 6 to 24 inches, and hence immediately passing said filaments about a gas quenching zone, directing quenching gas onto said filaments in a radial outflow direction, said quenching gas being maintained at a temperature of 15 to 80°C. in a gas volume of 20 to 130 standard cubic feet per minute being exhausted radially along a distance of about 8 to 20 inches of a peripheral diameter of 1.5 to 4 inches to provide a controlled cooling of said filaments and taking up said filaments as a yarn of improved Uster uniformity.
Claim 3
Dependent Claim
35 words
The method of claim 1 wherein the filaments after quenching have applied thereto a spin finish and are drawn at a draw ratio of more than 3.0 prior to being taken up on a package.
Claim 4
Dependent Claim
19 words
The method of claim 2 wherein the draw ratio is within the range of 4 to 6.5 to 1.
Claim 5
Dependent Claim
32 words
The method of claim 1 wherein the volume of quenching gas is dependent on the total denier of the yarn being spun, said gas volume being a higher volume for higher deniers.
Claim 6
Dependent Claim
23 words
The method of claim 4 wherein the quenching gas volume is about 40 standard cubic feet per minute for 1000 total denier yarn.
Claim 7
Dependent Claim
26 words
The method of claim 1 wherein the heated zone is maintained at a temperature above 360°C. for a filament travel distance of 8 to 12 inches.
Claim 8
Dependent Claim
16 words
The method of claim 6 wherein the heated zone is immediately adjacent to the extrusion point.
Claim 9
Dependent Claim
17 words
The method of claim 1 wherein the quenching gas is at a temperature of 25° to 50°C.
Claim 10
Dependent Claim
38 words
The method of claim 1 wherein the filaments from a single spinning position are split around the quenching zone into at least two threadlines, separately applying finish to each threadline and taking up said threadlines as separate yarns.
Claim 11
Dependent Claim
41 words
The method of claim 1 wherein the filaments from a single spinning position are split around the quenching zone into at least two threadlines, separately applying finish to each threadline and recombining said threadlines prior to drawing into a single yarn.