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US3965641A Expired / Lapsed US ⏱️ 0.0 years remaining

Sheet metal structural shape and use in insulated decking structure and method

Assignee: Decks Inc
•
Filing: 1974-04-04
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Granted: 1976-06-29
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Expires: 1994-04-04
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Abstract

Abstract A sheet metal structural shape for use as a purlin or sub-purlin in deck construction which is symmetrical about a vertical bisecting plane having a central vertical web, two legs projecting downwardly from the bottom of said web at an angle of about 45° to about 75° to the horizontal, each leg having a substantially horizontal flange projecting outwardly at its lower extremity, and a stiffening member at the upper edge of the web. Poured concrete insulated deck structures utilizing a series of the metal structural shapes with gypsum formboard resting on the horizontal flanges and extending between adjacent structural shapes, rigid synthetic polymer foam having an underside adjacent the upper side of the gypsum formboard and having holes vertically therethrough, the holes having an area of more than about 5 percent of the area of the underside of the foam, and poured concrete adjacent the upper side of the foam and around the stiffener to prevent uplift. A precast insulated deck structure utilizing the metal structural shape and insulating slab resting on the horizontal flanges and extending between adjacent structural shapes and grouting between said precast slabs and around said stiffener to prevent uplift.

Inventors

  • 👤 Frank E. Carroll

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 00:18
CPC Classifications
E; E04; E04B; E04B7/00; E04D; E04D13/00; E04D13/16; E04D13/1606; E04C; E04C3/00; E04C3/02; E04C3/04; E04C2003/0404; E04C2003/0408; E04C2003/0421; E04C2003/0426; E04C2003/043; E04C2003/0439; E04C2003/0443; E04C2003/0452

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 112 words
A sheet metal structural shape for use as a purlin or sub-purlin in deck construction which is symmetrical about a vertical bisecting plane having; a central vertical web of about 3/8 to about 5/8 inch in length, two legs projecting downwardly from the bottom of said web forming an angle of about 30° to about 90° between said legs having its vertex at the bottom of the web, said legs having a vertical depth of about 11/8 to about 10 inches, each leg having a substantially horizontal flange projecting outwardly at its lower extremity, and a stiffening member at the upper edge of said web providing uplift resistance when surrounded by concrete.
Claim 2
Dependent Claim 112 words
A sheet metal structural shape for use as a purlin or sub-purlin in deck construction which is symmetrical about a vertical bisecting plane having; a central vertical web of about 3/8 to about 5/8 inch in length, two legs projecting downwardly from the bottom of said web forming an angle of about 30° to about 90° between said legs having its vertex at the bottom of the web, said legs having a vertical depth of about 11/8 to about 10 inches, each leg having a substantially horizontal flange projecting outwardly at its lower extremity, and a stiffening member at the upper edge of said web providing uplift resistance when surrounded by concrete.
Claim 3
Dependent Claim 15 words
The structural shape of claim 1 wherein said angle is about 40° to about 60°.
Claim 4
Dependent Claim 24 words
The structural shape of claim 1 wherein said legs have a vertical depth of about 11/8 to about 4 inches for use as sub-purlins.
Claim 5
Dependent Claim 17 words
The structural shape of claim 1 wherein said horizontal flange is about 1/2 to about 1 inch.
Claim 6
Dependent Claim 22 words
The structural shape of claim 1 wherein said stiffening member at the upper edge of said web is an inverted isosceles triangle.
Claim 7
Dependent Claim 74 words
The structural shape of claim 5 wherein said triangle has sides of about 3/16 to about 1/2 inch when said shape is used as a sub-purlin and about 3/8 to about 3/4 inch when said shape is used as a purlin and has a base about 5/16 to about 1/2 inch when said shape is used as a sub-purlin and about 1/2 to about 11/4 inches when said shape is used as a purlin.
Claim 8
Dependent Claim 14 words
The structural shape of claim 1 wherein said stiffening member is a horizontal flange.
Claim 9
Dependent Claim 14 words
The structural shape of claim 1 wherein said stiffening member is a box shape.
Claim 10
Dependent Claim 14 words
The structural shape of claim 1 wherein said stiffening member is a circular shape.
Claim 11
Dependent Claim 17 words
The structural shape of claim 1 wherein said sheet metal is about 20 to about 14 gauge.
Claim 12
Dependent Claim 24 words
The structural shape of claim 1 wherein said legs have a vertical depth of about 4 to about 10 inches for use as purlins.

References Cited (Backward Citations)

US426558A Cited
US431203A Cited
US1360720A Cited
GB469893A Cited
US2233054A Cited
DE821703C Cited
US3148752A Cited
US3162280A Cited
GB946174A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1979-06-29 1979-12-29 1980-06-29 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1983-06-29 1983-12-29 1984-06-29 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1987-06-29 1987-12-29 1988-06-29 $7700.00 Window Closed / Lapsed

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