Patent US3963847A successfully refreshed from Google Patents.
US3963847A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Surface texture for fibrous boards
Assignee: Johns Manville Corp
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Filing: 1974-12-23
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Granted: 1976-06-15
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Expires: 1994-12-23
Abstract
Abstract An aesthetically pleasing texture is imparted to wet-laid fibrous mats by distributing a layer of solid expanded particles of synthetic thermoplastic resinous foamed material on the upper surface of the mat. The particles are then pressed into the wet lap to embed the particles in the fibrous material and the wet lap is subsequently heated to reduce the volume of the particles and leave depressions in the surface which result in a unique random surface texture.
Inventors
- 👤 Fred C. Norgard
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-10-24 18:10
CPC Classifications
B; B44; B44C; B44C5/00; B44C5/04; D; D21; D21H; D21H27/00; D21H27/02; E; E04; E04F; E04F13/00; E04F13/07; E04F13/08; E04F13/16; D21H13/00; D21H13/36; D21H13/38; D21H13/40; D21H19/00; D21H19/10; D21H19/14; D21H19/20; D21H19/22; D21H21/00; D21H21/50; D21H21/56; D21H25/00; D21H25/04; D21H25/06; Y; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/24355; Y10T428/24372; Y10T428/24405; Y10T428/24479; Y10T428/24496; Y10T428/24504; Y10T428/24521; Y10T428/24612; Y10T428/24802; Y10T428/24893; Y10T428/24901; Y10T428/249921; Y10T428/249953; Y10T428/249971; Y10T428/249972; Y10T428/25; Y10T428/254
Claims Analysis
Total Claims: 9
Claim 1
Independent Claim
178 words
A fibrous board having a decorative, randomly textured surface on one face comprising: a water laid compressed mat of entangled fibers having one surface containing surface graders produced by a method comprising: a. forming a water laid lap of entangled fibers; b. substantially uniformly distributing a layer of discreet particles of a foamed synthetic organic thermoplastic resinous material on one surface of the water laid lap of entangled fibers such that most of the particles abut one another before pressing the wet lap; c. pressing the particles into the wet lap to embed the particles in the wet lap; and d. heating the wet lap to reduce the volume of the foam material and leave said craters in the surface which produce a unique random surface texture; with substantially all of said craters containing a small volume of said synthetic organic thermoplastic resinous material, and, said board containing in those areas where said particles did not abut, fibrous areas positioned between adjacent craters, the fibrous areas possessing a substantially rougher exterior surface than the walls of the craters.
Claim 2
Dependent Claim
178 words
A fibrous board having a decorative, randomly textured surface on one face comprising: a water laid compressed mat of entangled fibers having one surface containing surface graders produced by a method comprising: a. forming a water laid lap of entangled fibers; b. substantially uniformly distributing a layer of discreet particles of a foamed synthetic organic thermoplastic resinous material on one surface of the water laid lap of entangled fibers such that most of the particles abut one another before pressing the wet lap; c. pressing the particles into the wet lap to embed the particles in the wet lap; and d. heating the wet lap to reduce the volume of the foam material and leave said craters in the surface which produce a unique random surface texture; with substantially all of said craters containing a small volume of said synthetic organic thermoplastic resinous material, and, said board containing in those areas where said particles did not abut, fibrous areas positioned between adjacent craters, the fibrous areas possessing a substantially rougher exterior surface than the walls of the craters.
Claim 3
Dependent Claim
18 words
The fibrous board of claim 1 in which over 75% of the area of said surface comprises craters.
Claim 4
Dependent Claim
13 words
The fibrous board of claim 1 in which the thermoplastic material is polystyrene.
Claim 5
Dependent Claim
14 words
The fibrous board of claim 3 in which the fibers are mineral wool fibers.
Claim 6
Dependent Claim
24 words
The fibrous board of claim 4 in which a majority of the craters have a largest dimension of between about one-eighth and three-fourths inch.
Claim 7
Dependent Claim
24 words
The fibrous board of claim 1 in which the volume of the thermoplastic material comprises less than 50% of the volume of the crater.
Claim 8
Dependent Claim
23 words
The fibrous board of claim 1 in which the thermoplastic material is generally spherical and is located at the bottom of each crater.
Claim 9
Dependent Claim
26 words
The fibrous board of claim 1 including a surface layer of paint that covers the thermoplastic material and helps bond the thermoplastic material to the board.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1979-06-15 | 1979-12-15 | 1980-06-15 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1983-06-15 | 1983-12-15 | 1984-06-15 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1987-06-15 | 1987-12-15 | 1988-06-15 | $7700.00 | Window Closed / Lapsed |